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Forums › XJBikes Talk › XJ Chat › 1982 550 carb t-fitting fuel input
1982 550 carb t-fitting fuel inputTechnical discussion ONLY for XJ Maxim/Seca...
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fjpish 1st gear


Joined: May 07, 2008 Posts: 17 Location: New Jersey
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Posted: Mon Sep 08, 2008 5:45 am Post subject: 1982 550 carb t-fitting fuel input |
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My Mikuni carbs leak fuel from the t-fitting input. The manual says it requires o-rings but upon removal, ther are no o-rings and it appears to be a self-sealing, rubber-coated part. I spoke with chacal and he says he's never seen o-rings here. Anyone have any experience with these. Did Yamaha change the part spec after these schematics where done? Should I be ordering the t-fitting and o-rings, now?
I appreciate any insight. Thanks!
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vinnie 1st gear


Joined: Sep 05, 2008 Posts: 26 Location: Canada - Niagara
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Posted: Mon Sep 08, 2008 6:37 am Post subject: Re: 1982 550 carb t-fitting fuel input |
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I developed a leak at the same connection and when I investigated, the
o-rings were worn. I replaced them and it is now O.K.
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fjpish 1st gear


Joined: May 07, 2008 Posts: 17 Location: New Jersey
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Posted: Mon Sep 08, 2008 7:23 am Post subject: Re: 1982 550 carb t-fitting fuel input |
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vinnie, Was your t-fitting rubber-coated or was it metal or hard plastic or something? Mine whole t-fitting is rubbery and really doesn't seem like it would use o-rings. The part itself has two rings on each half that make contact with the inside of the hole.
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simona 2nd gear


Joined: Mar 19, 2006 Posts: 80 Location: Toronto
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Posted: Mon Sep 08, 2008 9:06 am Post subject: Re: 1982 550 carb t-fitting fuel input |
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I think that there is an O-ring on either side of the pipe, a couple of carb sets I split have them on the T. Probably rot over time.
_________________ 1981 - Seca XJ550 blue
1982 - Seca XJ550 white red
1983 - Seca XJ550 metallic grey |
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mainexj550 2nd gear


Joined: Apr 23, 2006 Posts: 57 Location: maine
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Posted: Mon Sep 08, 2008 9:41 am Post subject: Re: 1982 550 carb t-fitting fuel input |
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I had to replace mine due to leaking.
The one that came out had no o rings, it was coated in a rubbery compound.
I'm pretty sure the replacement I received from the Yamaha dealer was identical to the old one.
_________________ 1982 XJ 550 Maxim 32K +
1982 xj 750 Seca 3K |
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Broke_Dirty_Maxim 5th gear


Joined: May 18, 2008 Posts: 234 Location: Jacksonville, NC
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Posted: Mon Sep 08, 2008 10:42 am Post subject: Re: 1982 550 carb t-fitting fuel input |
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I also recently replaced that tube due to leaking. The o-rings are required for the transfer tubes between the 1 and 2 and the 3 and 4 carb bodies. The T-fitting connects the 2 and 3 carbs, and does not have o-rings. The T-fitting is self sealing with the rubber coated lands. Personally, what I did, and would do if you are changing the middle tube, is to replace all the o-rings also. I figured, if the rubber tube was old enough to finally break down, so are the o-rings. Oh yeah, mine was on a 81 550 Maxim.
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fjpish 1st gear


Joined: May 07, 2008 Posts: 17 Location: New Jersey
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Posted: Mon Sep 08, 2008 11:45 am Post subject: Re: 1982 550 carb t-fitting fuel input |
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OK, well I guess I'll order the t-fitting and o-rings for the other two connectors and see what I get. I really didn't plan on replacing the other o-rings, but since I've disturbed at least one set by taking off #1 & 2 from the rack, I might as well do them all. I'll probably get them from my local Yamaha dealer. Thank you all for your help.
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schmuckaholic XJ Wizard

Joined: Feb 23, 2007 Posts: 1240 Location: California
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Posted: Mon Sep 08, 2008 12:19 pm Post subject: Re: 1982 550 carb t-fitting fuel input |
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Chacal should be able to hook you up with the o-rings easily enough; I'm quoting the set of 8 because he doesn't list a set of 4. I also don't see a t-fitting in his price list.
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HCP3458 OEM Mikuni fuel line Tube O-Ring, each: $ 3.50
HCP3458SET8 OEM Mikuni fuel line Tube O-Ring, set of 8: $ 26.50
HCP6880 Aftermarket Mikuni fuel line Tube O-Ring, made from a durable Buna-N rubber material, fits just like the originals at a much better price. Each: $ 1.00
HCP6880SET8 Aftermarket Mikuni fuel line Tube O-Ring, set of 8: $ 7.50
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I'd be willing to wager he could get you the o-rings quicker than the dealer could order them in.
_________________ '82 XJ750J
(Thought it was borken.
Now, not so much.)
'85 XJ700XNC Maxim-X - New Toy!
Genius by birth; slacker by choice |
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Broke_Dirty_Maxim 5th gear


Joined: May 18, 2008 Posts: 234 Location: Jacksonville, NC
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Posted: Mon Sep 08, 2008 12:37 pm Post subject: Re: 1982 550 carb t-fitting fuel input |
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I got my replacement tube and all the o-rings, eight are listed because each transfer tube holds two o-rings on each side, from cheapcycleparts.com. Order processing is a little slow, so your order will arrive in about ten days.
Not saying anything bad about Chacal. I plan on ordering from him in the near future, but ordering these particular parts will be cheaper through cheapcycleparts.
_________________ '81 550 Maxim |
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