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Forums › XJBikes Talk › XJ Chat › Awesome Alt. to Airbox to Carb Boots
Awesome Alt. to Airbox to Carb Boots
Technical discussion ONLY for XJ Maxim/Seca...
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SLKid
XJ Wizard


Joined: Feb 10, 2009
Posts: 1061
Location: Pungo, Va Beach, VA

PostPosted: Sat Jun 13, 2009 2:57 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

I didnt make a cut, just sanded down the rubber behind the lip till it fitt good without "buckling"
Lol, RickOMatic always has gotta one up stuff Very Happy
But yeah, one boot leak throws all the carbs off.
If i wanted to cut it though, I'd take my handy dandy razor, and make a "V" cut all along the center of the inner lip, and press it in. Cut again till perfect. Get my drift?? I'ma replace all mine end of the season, cause the rest of the boots are good. So when I clean the carbs, new boots.
-Chris
If ya'll really want pics I'll get a couple tomorrow after work

_________________
"Maxine" Gold and Green
'85 Yamaha Maxim XJ700 16k miles. Runnin like a champ
38MPG Daily Stress Relief
Highest MPH: 122 at 8.6k
To Do:New Rear Shocks, New Exhaust, New Valve Cover Gasket/Donuts, Fine Polish Stuff, Re-paint Frame, Replace rusted bolts and hardware, Rebuild Calipers, Replace Brake lines, Replace Brake Pads.
bill wrote:
You're having way too much fun Chris Wink
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Stamplicker
5th gear
5th gear


Joined: Apr 25, 2008
Posts: 260
Location: London Ontario

PostPosted: Sat Jun 13, 2009 3:38 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

Pics would be cool. also if you have any prior to putting them on and how/where as to cut/sand/grind away. =)

_________________
1983 XJ 650 Maxim, Stock (for now), YICS
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jgb1503
Red Liner


Joined: Jun 22, 2008
Posts: 421
Location: Near Utica, NY

PostPosted: Sat Jun 13, 2009 5:05 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

+1 to pics Wink

_________________
1981 Seca XJ750 w/ full fairing. Still a lot of work to do on her, but she's on the road!
-38k miles, K&N filter and 4-1 supertrapp
Done: replaced and rebuilt rear brakes, pulled and fully lubed choke, throttle, and speedo cable, replaced bunch of grommets, seals, and rubber, rough clean of carbs, first pass at carb sync at the CNYCC #2

Need to Do: rebuild MC and front brakes, valve clearance and adjust, better cleaning of the carbs and drilling out of pilot caps, replace bunch of gaskets, seals and clean what I can Wink

-{Life isn't about surviving the storm. It's about learning how to dance in the rain!}-
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TIMEtoRIDE
XJ Wizard


Joined: Nov 05, 2007
Posts: 2298
Location: Clermont FL near Orlando

PostPosted: Sat Jun 13, 2009 6:17 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

No really someone set-up a jig with a vice and a dremel and carved the "couplers" to fit.
Idea Idea Idea

_________________
'83 Seca 900 - - '81 Seca 750 - - '88 Venture Royale - - '84 Venture Project
2006 FJR 1300

New here ?? -- check your rear brake shoes for delamination
xjbikes.com/Forums/vie...ation.html
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TIMEtoRIDE
XJ Wizard


Joined: Nov 05, 2007
Posts: 2298
Location: Clermont FL near Orlando

PostPosted: Sun Jun 14, 2009 6:44 am    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

And here's the thread. Looks like a neat mod.
Is it worthy of a "sticky" ??

www.xjbikes.com/Forums...rt=15.html

_________________
'83 Seca 900 - - '81 Seca 750 - - '88 Venture Royale - - '84 Venture Project
2006 FJR 1300

New here ?? -- check your rear brake shoes for delamination
xjbikes.com/Forums/vie...ation.html
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tumbleweed_biff
Red Liner


Joined: May 05, 2008
Posts: 776
Location: Gahanna Ohio

PostPosted: Sun Jun 14, 2009 11:06 am    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

Don't worry about brand or store. Any store with plumbing pipe supplies is likely to have them. All you need to worry about is: 1&1/2 to 1&1/2 rubber coupler. That and be sure it is longer than your old carb boot ... <grin>

_________________
Mike
-----
'82 Maxim XJ650J 10K miles
'82 Maxim XJ550J - 17K mi. To be put back on the road - needs carbs cleaned, some minor electrical work, and gas tank cleaned and sealed
'85 Maxim-X - 18K mi. Awesome deal. Engine running smoothly now that coils are no longer touching the engine case and arching ... can't wait to ride it ...
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SLKid
XJ Wizard


Joined: Feb 10, 2009
Posts: 1061
Location: Pungo, Va Beach, VA

PostPosted: Sun Jun 14, 2009 11:49 am    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

Got pics.
Now back out to work on her some more!

-SLKid



carb3.jpg
 Description:
This is what it looks like. Two clamps, 1 1/2 in thick plumbing coupling
 Filesize:  14.63 KB
 Viewed:  1501 Time(s)

carb3.jpg


carb2.jpg
 Description:
Close up of the lip and groove
 Filesize:  8.05 KB
 Viewed:  1501 Time(s)

carb2.jpg


carb1.jpg
 Description:
This is where I filed down, right behind the lip, in the groove. Took a good 10 min to get it filed down to where it didnt buckle
 Filesize:  14.2 KB
 Viewed:  1501 Time(s)

carb1.jpg


_________________
"Maxine" Gold and Green
'85 Yamaha Maxim XJ700 16k miles. Runnin like a champ
38MPG Daily Stress Relief
Highest MPH: 122 at 8.6k
To Do:New Rear Shocks, New Exhaust, New Valve Cover Gasket/Donuts, Fine Polish Stuff, Re-paint Frame, Replace rusted bolts and hardware, Rebuild Calipers, Replace Brake lines, Replace Brake Pads.
bill wrote:
You're having way too much fun Chris Wink
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Stamplicker
5th gear
5th gear


Joined: Apr 25, 2008
Posts: 260
Location: London Ontario

PostPosted: Sun Jun 14, 2009 12:03 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

Sweet! those with the link provided before...
www.xjbikes.com/Forums...rt=15.html

It all makes sence now =) Thank you =) Cheap and effective =)

_________________
1983 XJ 650 Maxim, Stock (for now), YICS
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lorne317
3rd gear
3rd gear


Joined: Jun 05, 2008
Posts: 121
Location: Beaverbank,Nova Scotia

PostPosted: Sun Jun 14, 2009 12:52 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

I'm glad it worked out for you man,but I can't take credit for the idea,I just remembered seeing the thread from a while back.

_________________
'83 XJ650 Maxim
new fuse box
new horn
new shocks
new battery
new fork seals
emergency guidectomy done
new coils
new(to me) CDI box
seat recovered
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yamaman
Red Liner


Joined: Jan 11, 2009
Posts: 602
Location: Staten Island, NY

PostPosted: Sun Jun 14, 2009 2:21 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

They fit amazing, i couldn't stop laughing while I was putting them on.

One thing though, they fit PERFECT into my airbox, I don't see the need for shaving. what am I missing??? no buckling or anything...

_________________
82 XJ 650RJ non-YICS SECA, 22K, daily rider
72 RD350 2 stroke - mint but rebuilding motor
07 CRF150R - weekend rider
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yamaman
Red Liner


Joined: Jan 11, 2009
Posts: 602
Location: Staten Island, NY

PostPosted: Mon Jun 15, 2009 6:40 am    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

I keep reading this thread to find out why anyone is cutting and shaving. Maybe it's because there are different distances between carbs and airboxes from bike to bike? half of my coupling is inside the airbox and the seam around the coupling seems perfectly snug. A bump for your input

_________________
82 XJ 650RJ non-YICS SECA, 22K, daily rider
72 RD350 2 stroke - mint but rebuilding motor
07 CRF150R - weekend rider
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TIMEtoRIDE
XJ Wizard


Joined: Nov 05, 2007
Posts: 2298
Location: Clermont FL near Orlando

PostPosted: Tue Jun 16, 2009 9:46 am    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

Yamaman, yours fit perfect because your specific plumbing part was more "thin-walled" and the outside didn't need to be shaved- - I'm guessing.

So, where did you buy yours?? Manufacturer's name??
Either that or 650 Seca's have larger holes in the airbox ??
Some measuring and comparing is in order here.

_________________
'83 Seca 900 - - '81 Seca 750 - - '88 Venture Royale - - '84 Venture Project
2006 FJR 1300

New here ?? -- check your rear brake shoes for delamination
xjbikes.com/Forums/vie...ation.html
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RickCoMatic
Moderator


Joined: Jun 23, 2006
Posts: 9662
Location: Massachusetts, Billerica

PostPosted: Tue Jun 16, 2009 12:34 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

Those "Ready-made" Rubber Boots that Yamaman found are a God-send.

Get the Manufacturer, Part Number and Model Number straight and Post it.
Miracle cures like those ...
Hard to come by!

Nice score!
Pass the word.

_________________
Rick Massey
Moderator - Tech Writer

MEMBERS: Save Time for those who are trying to help you.
Use LOCATION Feature.
Use SIGNATURE Feature. Enter THUMBS Info about your Bike!
1983~750Max~22,500~Stock~Windshield
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yamaman
Red Liner


Joined: Jan 11, 2009
Posts: 602
Location: Staten Island, NY

PostPosted: Tue Jun 16, 2009 3:02 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

HAHA my pleasure guys, but I left town, got them at Lowes described I believe as 1 1/2 coupling, white cardboard label wrapped around them, black and red ink, and held in place w/ scotch tape. I'll get the part #'s from the garage garbage Thursday or Friday when I return

_________________
82 XJ 650RJ non-YICS SECA, 22K, daily rider
72 RD350 2 stroke - mint but rebuilding motor
07 CRF150R - weekend rider
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yamaman
Red Liner


Joined: Jan 11, 2009
Posts: 602
Location: Staten Island, NY

PostPosted: Tue Jun 16, 2009 3:08 pm    Post subject: Re: Awesome Alt. to Airbox to Carb Boots Reply with quote

OK i had someone find them! manufacurer is American Value - flexible coupling 1 1/2" x 1 1/2", RC4023471. LOWES. please post your findings. I believe they were 3.47 each

_________________
82 XJ 650RJ non-YICS SECA, 22K, daily rider
72 RD350 2 stroke - mint but rebuilding motor
07 CRF150R - weekend rider
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