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My 81 Maxim xj650 project

Discussion in 'XJ Modifications' started by XJLee, Apr 14, 2012.

  1. XJLee

    XJLee Member

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    Hey guys,

    I've been on here for a while, but just recently found the time to get back to work on it so here we go. Got this bike in 2009 on craigslist for 500 bones.
    Recently decided I would document the transformation, as I love watching everyone else do this!

    As of now, I have done mostly work to just get the bike on the road.
    Carbs cleaned/synced, new tires, new clutch/brake lines, added LED signals (some resisters under the seat), chopped the rear fender in half and made a light using the housing of the original. I feel like I wanna go bigger with the mods now.

    Thoughts? I can only benefit. :)
    Thanks guys
     
  2. boostenlebaron

    boostenlebaron Member

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    What did you have in mind for mods? You can only really start chopping more. Looks clean now though.
     
  3. XJLee

    XJLee Member

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    Thanks Baron.
    I was thinking of chopping the back end off and getting some lower shocks, side license plate. I just really like the way those mods look. The whole thing has been a great learning experience as I had no mechanical experience before this. My friend Mark helped me with it a lot.
     
  4. XJLee

    XJLee Member

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    Higher Rez, cause bigger is better....
    Today I ordered new shocks, Exhaust wrap, end bar mirrors and a headlight bucket. I have hammered out a seat pan with some sheet metal. I'll get some photos up of this soon.
    Once I get the shocks I will start cutting the frame. I want to see what the clearance is at 11.5" Thanks to everyones photos on this site, there are lots of different ideas!


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  5. boostenlebaron

    boostenlebaron Member

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    if you look at my build thread i have 11.5 shocks on mine. Not a ton of room if youve already started cutting back there but it depends on how you mount your fender.
     
  6. XJLee

    XJLee Member

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    Dude I check your thread OFTEN. ;)
    I think I'm going to put the fender way back, so theres just a bit of it out.
     
  7. XJLee

    XJLee Member

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    Got some new drag bars from Modern Motorcycle here in Van city yesterday. My new headlamp bucket, mounts, and end bar mirrors arrived this week. I'll post some pics of those soon.
    Shocks and exhaust tape still on the way. Need to pick up a bolt extractor for the one at the tank base, as it's sheared right off. Trying to replace everything with stainless as I go.

    [​IMG]
     
  8. XJLee

    XJLee Member

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    new mirrors and headlamp bucket just arrived.
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  9. XJLee

    XJLee Member

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    New shocks came in! Going to start on the chop this week, maybe thursday...
    [​IMG]
     
  10. hennit

    hennit Member

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    I love the shocks!! What brand, how much, and where did you get them? I need those!! :)
     
  11. XJLee

    XJLee Member

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    Thanks Dude.
    Just sent you a PM with more info.
    Cheers!
     
  12. XJLee

    XJLee Member

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  13. XJLee

    XJLee Member

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    BTW, selling some sweet brand new mirrors!
    Front
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    Back
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    Pm me if you're interested!
     
  14. XJLee

    XJLee Member

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    So, today the shop is a little full...
    We are also putting a Chevy V8 engine into a volvo, and wouldn't you know it, that tends to take up space...
    Can you spot the 1979 Honda Goldwing?

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    Great day to work outside!

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    After reading the horrors of drum shoe delam, I was compelled to look and change mine. They weren't in as bad shape as I've seen on here, but out they came anyways...

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    Removed, sanded, painted pipes with high heat paint, and wrapped them up.

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    Got the shocks on too, running out of daylight though, so the chop will wait another day. I am going to get the new seat done before chopping the frame.
    It's coming along!

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    Good day overall, more to come!
     
  15. xvadim

    xvadim New Member

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    Lookin' great so far. My pipes are rusting as well (pun intended). Trying to figure out if I want to go chrome or black on those. Look forward to seeing how the wrapped pipes look on the bike and if there's any noticeable performance improvement? You're making good progress there...
     
  16. XJLee

    XJLee Member

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    Thanks Xvadim
    They look nice I think, I'll add a shot or 2 up shortly. The bike seemed to be more quiet and a bit smoother ride on the way home. Although my shocks need some adjusting... HA!
    I put them on with the stainless ties. They are kinda tough to get really tight, due to the tiny ball barring in there having a ways to slide down.
    I was wearing the surgicals, but slipped and cut right right them into my index finger. definitely wear some sturdy gloves....
    Check your brake shoes! Bigfitz's forum scared me into it!
    http://xjbikes.com/Forums/viewtopic/t=15874.html
    I see you're in the h00d. Nice.
     
  17. XJLee

    XJLee Member

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    Got some time tonight, so I made a license plate mount while I wait for my new lights to come in. I hooked it up and it will work great, I will paint it black eventually too. Tomorrow more seat work...

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  18. mtnbikecrazy55

    mtnbikecrazy55 Active Member

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    Looking good so far man
     
  19. XJLee

    XJLee Member

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    Thanks dude, still so much to do...
    I'm looking at getting the engine gasket rebuild kit, how difficult is this task, for someone with the manual but no prior knowledge of engines?
    Could I have this done over, say, a weekend?
    Trying to gauge my time a bit... any tips are much appreciated!
     
  20. XJLee

    XJLee Member

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    Couple updated shots of the bike on a nice sunny afternoon
    Still waiting on a few parts to come in to do the actual chop.
    My garage space is limited and I have to do everything outside, so the
    plan is to have it all mocked in ahead of time, then do it all in on afternoon. Couldn't miss a nice day of riding! ;)

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