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A journey through a hanging idle.

Discussion in 'XJ Technical Chat' started by BrosefStalin, Oct 20, 2015.

  1. BrosefStalin

    BrosefStalin Member

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    Wow, lots of information in here over the past few days.

    K-Moe. Yes, my carbs were aligned properly on a thick piece of glass when I put them back together. When they're off the bike, they do slam back down, with the vigor of a mousetrap.

    Dragsta: Tank is not stock, and petcock is completely gravity fed. #3 vacuum has been plugged.

    Let me ask you folks this: Has anyone found cheap solutions for Vacuum port plugs? Though I haven't done the propane test yet (Waiting to set fuel levels before putting the carbs on the bike).

    Since I'm setting the fuel levels, I figured I might as well start over since I do have the colortune and know that my jetting should be sufficient (though I'm going to order some extra sizes to have handy for the future). Went ahead and E-mailed hogfiddles to get one new valve shim while I have the valve cover and tank off and am learning to properly set the floats for the fuel levels.

    I'm having a difficult time figuring out if my fuel level setup is correct. Does my tubing position look correct? Because you can see a small mark I made on the carb, 3mm from below the lip of the carb (marked while bowl still attached to carb body), and you can see that the fuel level in this tube/carb is quite a bit below it. I think I've got the hang of how to do it properly thanks to the DIY but just wanted to check if the procedure looks right before I start bending the tang.

    image.jpeg
    image.jpeg
    Thanks.
     
    Last edited: Nov 3, 2015
  2. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Your setup is good. Your local autoparts store has vacuum port plugs.
     
  3. Polock

    Polock Well-Known Member

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    you should stop right now and take all that gas and carbs and rags with gas outside before you launch yourself over to Lawrenceville.
     
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  4. XJ550H

    XJ550H Well-Known Member Premium Member

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    test the level of carb 1 against carb 4 to insure left right level.
    I do see a fire extingusher in the back ground as well as a radio controlled airplane.
     
  5. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    ..and a natural-gas furnace.......

    and a shop vac, and a great big likker bottle like grandpapy used.
     
  6. quebecois59

    quebecois59 Well-Known Member

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    YOu should not have an air bubble in the test tube. I'm not sure, but I think there is one in yours, it'S hard to tell on your first picture
     
  7. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Your set-up and method is exactly correct, the fuel level is way too low (will run lean).
     
  8. BrosefStalin

    BrosefStalin Member

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    Thanks for the input guys, and good eyes all around. As for the natgas furnace concern: I have two rather large and powerful fans blowing out the door when I'm using flammable chemicals, and have an extinguisher as well. Caused me no issues last winter. That said, The most gas I've had in the basement was just enough to complete this exact process and or start the bike.

    Luckily the furnace isn't even on yet...but that'll change shortly :(
     
  9. MN-Maxims

    MN-Maxims St. Paul Minnesota

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    Len can you explain? Thanks
     
  10. HalfCentury

    HalfCentury Member

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    I used blue windshield washer fluid to check the bowl levels on the bench. No smell and no danger. Downside is flushing it all out when you are finished.
     
  11. SQLGuy

    SQLGuy Well-Known Member

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    Fuel level (bottom of the fluid surface, not the curved up edge) should be 3mm +/- 1mm from the edge of the carb body (gasket face). Yours looks lower than that.

    Also, while the slides should drop smoothly and "clunk", they should free-fall. For instance, on my Virago, I had once carb where the slide dropped instantly, and the other one was noticeably slower. I thought the slower one had a problem, but, in fact, it didn't - the diaphragm had broken loose from the slide in the instant-drop one.
     
  12. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    The bigger downside is a significant difference in specific gravity. Recheck and you'll find that your fuel levels aren't the same as they would be when using gasoline.
     
  13. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    The clunk test is normally done with the carb hat removed so the diaphragm is not in operation. This also makes it easier to perform the test while polishing the slide (if needed) without having to fully reassemble each time.
     
  14. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Well, as with most things relating to the bottom of the carbs, things are "backwards". The physical fuel level is TOO LOW in the bowl, thus the fuel LEVEL MEASUREMENT will be too LARGE (a higher number), since the MEASUREMENT is done from the base of the carb body (where the bowl snugs up into the bottom of the carb base).

    LOW physical fuel level in the bowl = HIGH fuel level measurement (lots of distance between top of bowl and level of fuel)
    HIGH physical fuel level in the bowl = LOW fuel level measurement (not much distance between top of bowl and level of fuel)

    A LOW physical fuel level in the bowl (= a HIGH fuel level measurement or distance) means that for any given amount of venturi vacuum available (acting upon the fuel), some of that vacuum energy is going to be used to suck the fuel up a GREATER DISTANCE than the fuel system designers had in mind.......thus not as much fuel will be made available to the main or pilot fuel circuits = a lean condition.
     
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  15. BrosefStalin

    BrosefStalin Member

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    The phrase "from the gasket surface" confuses me. Therefore I've taken pictures of several possible ways that myself (or anyone) could interpret that. Disregard the very sloppy "3mm" I measured with a sharpie on the business card. In doing the procedure I'll be more precise.

    1.) the way shown in above posts where I measured 3mm below the top edge of a business card, and simply placed it against where the carbs meet the bowl while the bowl is assembled
    image.jpeg
    2.) with the bowl off, at the top of the gasket surface
    image.jpeg
    3.) At this point, whatever you may call it (could potentially be same distance as option 1)
    image.jpeg
    4.) By taking bowl off and measuring from behing the lip where the top of the bowl would mate within the lip of the carb body (this could potentially be the same measurement as option 2).
    image.jpeg

    And for good measure, here are two videos: One is how my slides will slide with the carb hats on (slower, and not very clunky due to the vacuum).


    The other I have titled "mousetrap vigor"

     

    Attached Files:

    Last edited: Nov 4, 2015
  16. Polock

    Polock Well-Known Member

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    the first picture is right, the clunk looks good and the throttles sound right. Now note the butterflies after you snap them, then try closing them very slowly and see if they stop the same place
     
  17. MN-Maxims

    MN-Maxims St. Paul Minnesota

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    I tried that and it just plain and simply did not work because gas and washer fluid are different specific gravity properties
     
  18. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    I don't believe that the first pix is quite right.......my understanding is the 3mm is measured from the bottom (base) of the carb body WHERE THE BOWL GASKET WOULD SIT (but w/o the gasket in place). That's about an extra 1mm or so in "depth" up into the body. The small "lip" or flange on the base of the carb body overhangs the face where the bowl gasket would sit.

    Pix #4 is correct, and pix #2 is close except for the fact the the gasket gets squeezed a bit thinner when it is installed (screws) onto the body, so it's not quite as precise a measurement.

    Pix 2 would be the same as Pix 4 if you removed the bowl gasket and measured off the top flat face of the bowl.


    EDIT: I screwed up, Polock is right (as usual) and Pix #1 is correct!!
     
    Last edited: Nov 4, 2015
  19. rocs82650

    rocs82650 Well-Known Member

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    I've always measured like pic #1.

    Gary H.
     
  20. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Me too; based on the float height measurement being made from the bottom of the carb body (the gasket surface) as well.
     
    Last edited: Nov 4, 2015

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