1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

82 xj750 starts but doesnt run long

Discussion in 'XJ Technical Chat' started by KcXJ750, Jun 13, 2024.

  1. KcXJ750

    KcXJ750 New Member

    Messages:
    2
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    Northeast, OH
    I just picked up a 1982 750 that was refurbished 6 years ago but it has been sitting for a couple years. I have an identical bike at home, so I picked this bike up as an easy project while I'm in Utah. I started by cleaning out the tank and taking the carbs out and hitting it with a bunch of carb cleaner and freeing up the throttle plates, which were stuck. I put everything back together and now it starts but only for a second or two before shutting off. The fuel line did have a in line filter, but I replaced it with a regular line and it does the same thing. Could this issue be caused by clogged jets. I haven't messed around with carburetors much, so these might be dumb questions but should I get a rebuild kit? If I do, would I then have to sync the carbs after that? If that's the case, would it be best to take it to someone to do it because I don't have my YICS shut off tool here? I wouldn't normally go to the forum this fast, but I am a little pressed for time and I would like to get this done before I leave. Also, what would you guys recommend on replacing on a bike that's been sitting a while? Thank you so much.


    Attached below is a video of it starting for a second-
     
  2. Huntchuks

    Huntchuks Well-Known Member

    Messages:
    1,134
    Likes Received:
    504
    Trophy Points:
    113
    Location:
    East Rochester, NY
    Freeing up throttle plates is not nearly enough. Jets and holes are probably blocked or partially blocked. There is usually no need for a rebuild kit per se. You will probably need to replace bowl gaskets, enrichment well o-rings and throttle shaft seals, but most other parts don't wear out easily. Read up on this: Church of Clean
     
    Roast644 likes this.
  3. KcXJ750

    KcXJ750 New Member

    Messages:
    2
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    Northeast, OH
    Okay, thank you so much. I’ll get on that
     
  4. Huntchuks

    Huntchuks Well-Known Member

    Messages:
    1,134
    Likes Received:
    504
    Trophy Points:
    113
    Location:
    East Rochester, NY
    Since it starts with starting fluid, I would suspect that particular problem is with the "starter" jet in the float bowl being plugged. Make sure you follow the instructions on how to clean them out (fairly difficult but necessary). Do not skip any other steps though.
     
    Roast644 likes this.
  5. Roast644

    Roast644 Well-Known Member

    Messages:
    476
    Likes Received:
    455
    Trophy Points:
    63
    Location:
    WASHINGTON
    The full Church of Clean is the correct treatment. Since you are on the road and limited on time, I'll offer the incorrect treatment also. You are starting on carb cleaner, that's a great sign, and just need fuel now. After sitting, the gunk will notoriously be in the bottom of the carb bowls. Also your float needles might be stuck and you may not be even putting fuel in the bowls.

    Pull the carbs, pull the bowls, clean the choke jets in the bowls, make sure your needles and floats work. You can probably make it run and do a full proper cleanout when you get back to your tools.
     
    Huntchuks likes this.
  6. Roast644

    Roast644 Well-Known Member

    Messages:
    476
    Likes Received:
    455
    Trophy Points:
    63
    Location:
    WASHINGTON
    And sorry to confuse the terminology...starter jet as @Huntchuks said...choke jet, enrichment jet...all the same thing. Here's a photo of the bowl (lifted from ebay). Make sure you can blast carb cleaner in the orifice in the bottom of the bowl and shoot it out the top. You can also shine a flashlight in the bottom hole and sight down the top hole to see a pin point of light if its clear. A tiny drill bit, or wire can clear it, but the jet is small and can be difficult.

    carb2.JPG

    And then also check the pilot jet in the main carb body. They are also tiny and can easily plug from sitting. Everything else in the carb is relatively large, so if it looks clean, there's a good chance it will be ok. If you don't have a proper fitting screwdriver to remove the pilot jet, don't risk buggering them now and just get a set of torch tip cleaners (the smallest you can find) to make sure the pilot jet is clear. Carb cleaner and compressed air if you got em. And again, this is a quicky method and you can do the full teardown later on.

    carb1.JPG
     

Share This Page