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1982 550 carb t-fitting fuel input

Discussion in 'XJ Technical Chat' started by fjpish, Sep 8, 2008.

  1. fjpish

    fjpish New Member

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    My Mikuni carbs leak fuel from the t-fitting input. The manual says it requires o-rings but upon removal, ther are no o-rings and it appears to be a self-sealing, rubber-coated part. I spoke with chacal and he says he's never seen o-rings here. Anyone have any experience with these. Did Yamaha change the part spec after these schematics where done? Should I be ordering the t-fitting and o-rings, now?
    I appreciate any insight. Thanks!
     
  2. vinnie

    vinnie New Member

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    I developed a leak at the same connection and when I investigated, the
    o-rings were worn. I replaced them and it is now O.K.
     
  3. fjpish

    fjpish New Member

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    vinnie, Was your t-fitting rubber-coated or was it metal or hard plastic or something? Mine whole t-fitting is rubbery and really doesn't seem like it would use o-rings. The part itself has two rings on each half that make contact with the inside of the hole.
     
  4. simona

    simona Member

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    I think that there is an O-ring on either side of the pipe, a couple of carb sets I split have them on the T. Probably rot over time.
     
  5. mainexj550

    mainexj550 Member

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    I had to replace mine due to leaking.

    The one that came out had no o rings, it was coated in a rubbery compound.

    I'm pretty sure the replacement I received from the Yamaha dealer was identical to the old one.
     
  6. Broke_Dirty_Maxim

    Broke_Dirty_Maxim Member

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    I also recently replaced that tube due to leaking. The o-rings are required for the transfer tubes between the 1 and 2 and the 3 and 4 carb bodies. The T-fitting connects the 2 and 3 carbs, and does not have o-rings. The T-fitting is self sealing with the rubber coated lands. Personally, what I did, and would do if you are changing the middle tube, is to replace all the o-rings also. I figured, if the rubber tube was old enough to finally break down, so are the o-rings. Oh yeah, mine was on a 81 550 Maxim.
     
  7. fjpish

    fjpish New Member

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    OK, well I guess I'll order the t-fitting and o-rings for the other two connectors and see what I get. I really didn't plan on replacing the other o-rings, but since I've disturbed at least one set by taking off #1 & 2 from the rack, I might as well do them all. I'll probably get them from my local Yamaha dealer. Thank you all for your help.
     
  8. schmuckaholic

    schmuckaholic Well-Known Member

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    Chacal should be able to hook you up with the o-rings easily enough; I'm quoting the set of 8 because he doesn't list a set of 4. I also don't see a t-fitting in his price list.

    -------------------

    HCP3458 OEM Mikuni fuel line Tube O-Ring, each: $ 3.50

    HCP3458SET8 OEM Mikuni fuel line Tube O-Ring, set of 8: $ 26.50

    HCP6880 Aftermarket Mikuni fuel line Tube O-Ring, made from a durable Buna-N rubber material, fits just like the originals at a much better price. Each: $ 1.00

    HCP6880SET8 Aftermarket Mikuni fuel line Tube O-Ring, set of 8: $ 7.50

    ------------

    I'd be willing to wager he could get you the o-rings quicker than the dealer could order them in.
     
  9. Broke_Dirty_Maxim

    Broke_Dirty_Maxim Member

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    I got my replacement tube and all the o-rings, eight are listed because each transfer tube holds two o-rings on each side, from cheapcycleparts.com. Order processing is a little slow, so your order will arrive in about ten days.

    Not saying anything bad about Chacal. I plan on ordering from him in the near future, but ordering these particular parts will be cheaper through cheapcycleparts.
     

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