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soft fork

Discussion in 'XJ Technical Chat' started by tubabone, Dec 19, 2008.

  1. tubabone

    tubabone Member

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    What would you xjbikeers recommend to stiffen the fork so it doesn't dive quite so much? stiffer fork springs or heavier fork oil or both or something else???

    I am a heavy guy over 200lbs and I think it is just a bit too soft.

    k
     
  2. danno

    danno Member

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    The stock fork springs weren't all that good when they were new. I replaced my stock springs with Progressive Suspension units from Dennis Kirk (about $75). I also used a heavier oil,and now the forks are much better suited to handle my 225 lb weight. The stock springs were so sacked out that the bike had to be parked on the centerstand,or it would fall over.The bike rides and handles much better after replacing the springs.
     
  3. ridz

    ridz Member

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    I agree with danno, this is a good fix and it is easy.

    When I did my forks I had great info from here. There was a girl here who posted some very good threads on this subject.

    I think it was fionangie I know thats not right but its close. This a pretty easy project and doable in a week end. I can now do mine in half a day.
     
  4. mlew

    mlew Well-Known Member

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    I'll second that
    I'm 260lbs, I changed my fork springs to heavy duty , the kind tou would put on if you added a front fairing. Changed the fork oil to 15w instead of 10w. Rides great and no front end diving under hard braking.
     
  5. ridz

    ridz Member

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    My apoligizes mlew but your gonna haft to third it :p :lol:
     
  6. danno

    danno Member

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    Please post pics of the '95 FX ... And Happy Holidays !
     
  7. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    This is your answer.
    I have to admit I'm around 210 myself and these are the hot setup for the 550 Seca. The stock springs are about as useful as the original shocks (not.) Quick cheap dramatic upgrade. Highly recommended.
     
  8. mlew

    mlew Well-Known Member

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    I gues I can't count, I can fix any bike but can't count to three
     
  9. ridz

    ridz Member

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    Ill see if I can get that done for you danno! Happy Holidays to you as well.
     
  10. ridz

    ridz Member

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  11. ridz

    ridz Member

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  12. ridz

    ridz Member

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    danno I couldn't upload a pick to the thread. I did manage to get a pic uploaded of the 95fxdl in the photo gallery and I blamed it all on you..lol
     
  13. danno

    danno Member

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    That is one nice bike! Very clean bike,especially for a '95! The Lowrider is my all time favorite Harley model.Wish in one hand,you-know-what in the other...
     
  14. ridz

    ridz Member

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    I hear you danno, thanx for the compliments. I wonder if tubabone has checked back in on this thread? I posted some really helpful info on the subject @ hand. I dont want him to think I hijacked his thread. Happy Holidays.

    ~RIDZ~
     
  15. RickCoMatic

    RickCoMatic Well-Known Member

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    I weigh-in at over 250. XXXL!

    I add a Pre-Load to the Fork Spring.
    An Inch and three-quarters of PCV Pipe.
     
  16. huckersteve

    huckersteve Member

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    Hey guys- How in the world do I do this oil change to my 650G? The top of the fork tubes is a dead metal cap! I don't see a circlip, no air valves, nothing. I've changed the oil, seals and springs on many a MTB DH fork and all of them had some way of popping off the top of the leg and accessing the inside for servicing the thing. I'm reading thread after thread here and looking at my manual, but not seeing an obvious way to pop the tops on the XJ650G forks. I need an oil change and reallly reallly want to stiffen up the ride characteristics of this noodle holding my wheel on, LOL. I bought 10w oil but I'm thinking after my research that I might want to go to 15w, and since I'm poor, it had already occurred to me that a preload spacer might be just what I need to add a little beef to the factory springs. I'm only 170lbs but I still bottom the fork out now and then on these lovely Seattle roads, and experience serious front end dive under braking which I am not loving..

    I don't see obvious leaking from my forks, but I have never changed the oil and have had the bike close to two years. No telling when it was last checked or even if the PO had the proper amount of oil in the legs. My riding style is, shall we say, spirited?

    Thanks XJ Wizards..
     
  17. huckersteve

    huckersteve Member

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    DISREGARD- I'm a dullard. Pushed real firmly on the dead metal wafer and saw the circlip holding it in.

    I guess I'll take my front wheel off now and get to work. BEFORE I do, however, I still need some ideas on fork oil weight and how to load up these sad ass springs in some fashion that will bestow some version of acceptable handling characteristics to my little pal's front end..
     
  18. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Steverino: Why not read back up the thread you so deftly hijacked after it was nearly 11 months old.

    Since you don't appear to have nearly as much body mass as some of us, I'd stick with 10W and add about 1" or so of preload (with a hunk of PVC, it's OK, that's how Progressive does it.)

    The absolute best way to "fix" your forks is to spend the $70 or so on a set of Progressive suspension fork springs. I've got two 550 Secas, one with a pair of nearly new stock springs and one with Progressives. The difference is amazing. The Progressive fork works much better; it responds to the tiniest imperfection in the road surface whereas the stock fork takes a certain size bump before it responds. The front end feels much more firmly planted in corners as a result. I'm going to upgrade the other bike over the winter.

    I run 15W in both bikes, but as I said back in my post from a few months back I weigh over 200.
     
  19. huckersteve

    huckersteve Member

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    Does it really count as a hijack when the question is still on topic and the thread is as old as this one?

    Thanks for the feedback, I would spring for the progressives if I had the cash, but alas that is not in the cards right now.

    I took some ID measurements today with my calipers, I'll find some PVC in the next few days and give it a shot.
     
  20. wera90ex

    wera90ex Member

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    Hi Huck, New to this forum but not new to bikes. Since cash is the issue of the day, for all of us , why don't you try shortening the springs? I know it doesn't sound right but it works. Use a grinder and cut off wheel,forget about a hacksaw,and cut maybe a half inch off at a time. Heat the end with a propane torch and squeeze it down with a pair of channel locks. Level out the end with a grinder. Make up the difference and maybe a little more with a spacer. PVC or steel, I prefer steel, and change the oil.
    Now that you have a heavier spring you'll need a heavier oil. I'd just go one wieght at a time to the factory spec on volume and level.
    What your trying to achieve is lots of travel without bottoming or topping out.
    Let us know what you think. Good luck . RG
     
  21. Cooter

    Cooter Member

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    The springs have the same rate all the way through, so I don't have a clue how shortening them will help at all.
     
  22. huckersteve

    huckersteve Member

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    He may be right about the non progressive nature of the stock springs on the American maxim 650's.. I'll let you know when I pull them next week, on my days off.

    Thanks for the help, I'm leaning towards shimming without cutting as a first step, and using standar weight oil, as I don't want to slow the fork down too much, an 15w could feel sluggish during the chilly NW winter.
     
  23. wera90ex

    wera90ex Member

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  24. huckersteve

    huckersteve Member

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    Excellent point. That seems to make some sense to me..
     
  25. wera90ex

    wera90ex Member

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    And with respect to Cooter,I'm sure there's limit to this theory. But I have done this and much to my suprise it worked.
     
  26. Polock

    Polock Well-Known Member

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    cutting coils off a spring will not increase the spring rate, sorry
    it just makes it shorter
     
  27. Don_A

    Don_A Member

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    Sorry Polock, but cutting a spring WILL increase its spring rate. wera90ex's explanation is right on. Here's a quote from one of the links he posted:

     
  28. huckersteve

    huckersteve Member

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    Suspension is magical stuff, ain't it? Thanks for the lively conversation and debate, this is what I was looking for out of my bumping this thread. Though I don't have the math to back it up, or the eloquence to explain it, my gut feeling is that cutting the springs will indeed tend to firm up the suspension to a degree. I will try a short (1") PVC dowel first without cutting if possible, and see where that gets me. After that, if positive results are not obtained perhaps I'll try cutting them because at this point, I'm fooling around with a 30 year old fork and whatever happens happens. If I screw it all up and have to buy springs then, so be it. I guess I'll risk incurring the wrath of the Old Lady when I come to that crossroads. That is, if my hacked up forks don't energetically disassemble on me at highway speed, in which case you may not be hearing much more from me on this subject..
     
  29. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Cutting the springs WILL stiffen them up; preloading will stiffen the suspension without actually stiffening the springs themselves. Cutting the springs to make them stiffer will result in a harsher, less-compliant fork; simply preloading them will not.
     
  30. wera90ex

    wera90ex Member

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  31. Polock

    Polock Well-Known Member

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    some piece of metal at some angle will deflect some distance when some force is applied = spring rate
    if our spring 20 coils and 100 lbs on it, it might move 2 inches, each coil has moved .1 inches, now same 100 lbs same spring minus 5 coils will only move
    1.5 inches, each coil has moved the same amount but there 's not as many to move but the RATE is the same (1 coil moves .1 inch @ 100 lbs)
    when we cut coils off a spring, what changes is called, Spring Constant
    check this out, all that changes is the free length
    this is really more about grammar than suspension
     

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