1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

Can XJ900 shocks be rebuilt?

Discussion in 'XJ Technical Chat' started by baz666, Jul 17, 2009.

  1. baz666

    baz666 Member

    Messages:
    401
    Likes Received:
    1
    Trophy Points:
    16
    Location:
    Washington, DC
    I know this might be far fetched but is it possible to rebuild the stock shocks on the 900? I've got the top ring off and the big circlip wire. Does one end unscrew? I'm thinking probably not since this is gas, right? Not oil? Or am I way off base. The XJ900 manual basically says if they leak, take em off and throw them away. Mine don't leak they were just super filthy. I got them clean but I'm wondering about a rebuild.
     
  2. Ltdave

    Ltdave Member

    Messages:
    996
    Likes Received:
    1
    Trophy Points:
    16
    Location:
    as far east as you can get in michigan 43.027407,
    i think id just replace them with something newer...

    there was a set on the 'bay for $19.99 starting bid last week or the week before. supposedly came from a bike with about 17,000 miles (10,625kM) on it...

    i got the foot pegs and coils for about $25 plus shipping...
     
  3. Danilo

    Danilo Member

    Messages:
    469
    Likes Received:
    2
    Trophy Points:
    18
    Location:
    Vancouver canada
    Probably someone 'could' rebuild them.
    But "other" shocks cost from $200 EACH and up for a rebuild.
    Likely Not what you had in mind I suspect?? :wink:
     
  4. MiCarl

    MiCarl Active Member

    Messages:
    4,373
    Likes Received:
    23
    Trophy Points:
    38
    Location:
    Livonia, MI (Metro Detroit)
    The end of the cartridge itself is swaged, it does not unscrew.

    Prying apart ruins it.

    Rebuildable OEM shocks are rare or nonexistant.
     
  5. bigfitz52

    bigfitz52 Well-Known Member Premium Member

    Messages:
    21,283
    Likes Received:
    418
    Trophy Points:
    83
    Location:
    Rural SE Michigan 60 miles N of Motown
    I bought "rebuildable" shocks for the Norton, years ago. They're still fine which is good--- the company (Mulholland) is long gone. I don't know where I'd ever find the parts to rebuild them.

    I'd invest in a nice new set of Progressives and be done with it.
     
  6. TIMEtoRIDE

    TIMEtoRIDE Active Member

    Messages:
    4,686
    Likes Received:
    11
    Trophy Points:
    38
    Location:
    Clermont FL near Orlando
    According to the "sst Seca 900" guy they are rebuildable, he found a guy.
    Look at his site. (I'm away from my notes)
     
  7. 85MaximXX

    85MaximXX Member

    Messages:
    780
    Likes Received:
    4
    Trophy Points:
    18
    Location:
    S.W. michigan
    Shocks shoudl not cost more than 50-60 bucks to rebuild. Unless you have leaking seals that would add to the expense. A stnadard rebuild is relieving the nitrogen pressure, disassembling the shock, cleaning everything, reassemble and add new oil. Bleed the air out of the oil, do the final assy and pressuraze with nitrogen. IT costs me 30 bucks per shock for my snowmobile shocks and I have them done every 1500-2000 miles. If they are rebuildable there will be a fill port near the eyelet on the shock body side. It can be either a brass fitting with a screw in it or a schreader(sp) valve fitting like a where you fill tire. The brass fitting is far more common.
     
  8. jeff4995

    jeff4995 Member

    Messages:
    89
    Likes Received:
    0
    Trophy Points:
    6
    Location:
    Alberta,Canada

    Just for the record a kilometer is smaller than a mile so the shocks would actually have around 27300 kms on them. Not trying to be picky just don't want any confusion. :)
     
  9. baz666

    baz666 Member

    Messages:
    401
    Likes Received:
    1
    Trophy Points:
    16
    Location:
    Washington, DC
    I got the shocks off my 900. I removed the bottom black castelated plastic ring at the bottom that unscrews, along with a wire that hooks on underneath the ring. After a thorough cleaning, I found that neither is leaking oil, nor in particularly bad shape. They both cleaned up fairly well. However, the springs seems pretty weak. I can compress them almost completely while seated on the bike. Is there a way to remove the chrome ends to access the spring and replace it?
    I want to keep the original shocks because they were pretty advanced for the time with the reservoir and all.
    thx for any advice,
    baz
     
  10. huckersteve

    huckersteve Member

    Messages:
    185
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Seattle, WA
    I'd also love to know if there's a how to on taking these shocks apart, at least externally. The bottom out bumpers on the shocks I just picked up are rotten and I'd love to be able to access them and replace them..
     
  11. ronnie

    ronnie Member

    Messages:
    128
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Searcy, Arkansas
    Guy at GP Racing Suspension in Idaho can rebuild them, but it costs about 300.00 for the pair.
     
  12. huckersteve

    huckersteve Member

    Messages:
    185
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Seattle, WA
    Not gonna do it, wouldn't be prudent! Come on guys! Rick? Chacal? Bueller?
     
  13. adrian1

    adrian1 Active Member

    Messages:
    1,818
    Likes Received:
    6
    Trophy Points:
    38
    Location:
    Australia
    I don't think the damping suufers much on these shocks over the years but the springs certainly do. The best thing I ever did was have a suspension shop meke me up heavier springs! No more pillion bottoming out...WELL worth the effort
     

Share This Page