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Carburator disassembly

Discussion in 'XJ Technical Chat' started by Mhatfield, Jun 12, 2009.

  1. Mhatfield

    Mhatfield New Member

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    OK, so I decided that if I want it done right to do it myself......ya'll hold my beer and watch this......

    Anyway, I am disassembling the carbs on my Mikuni carbs from my 85 MaximX.

    Every thing is going fine (a couple of stubborn screws as usual) I am stuck on two fuel mixture screws, apparently the last owner had some work done, or did it himself, and #1 and #4 are chewed up pretty bad.

    Before I get testy and totall round them off, anyone have any tips or tricks on getting them out? Worse case is I drill and tap them out, then order new ones from Yamaha (unless chacal has some of those too).

    I am about to order another set of carbs from chacal, and hope to have them within a week or so, but was hoping to ride until they got here.

    Thanks in advance,

    Mike
     
  2. treefort

    treefort New Member

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    Perhaps all obvious point, perhaps not. Nevertheless:

    1. Soak them in penetrating oil.
    2. Use a quality (I, personally, prefer Snap-On) bit to try to remove them.
    3. Perhaps, a screwdriver with a vice-grip attached to it perpendicularly for more leverage and a firm hand on top of the screwdriver putting downward pressure on the screw.

    Good luck.
     
  3. markie

    markie Member

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    If the heads are getting chewed as you try to remove them - go clockwise for 1/4 turn to break them free.
     
  4. rpgoerlich

    rpgoerlich Member

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    Once you turn them in, use a carb cleaner or air(with glasses/goggles on) to clean out the threads for it. Most likely has some trash in them.
     
  5. yamaman

    yamaman Member

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    Yes, soaked qtips or pipe cleaners, or an actual gun barrell cleaner or something like that. If its soft metal, maybe you can make a new cross line, like a new slot for a screwdriver to fit in. Maybe you'll go through 10 xacto blades doing it but you might be rewarded
     
  6. seaguy

    seaguy Member

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    I have rounded out some phillips screws on my 650 and I got them out by using a square drive bit usually used for deck screws. Hammered it into the hogged out screw head and it did the job. I think the hammering also helped .
     
  7. Hack

    Hack Member

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    If I have room, I use a spring loaded center punch on the head of the screw a couple of times. Kind of like a mini-impact scenario. Sometimes that has made a huge difference.
     
  8. jvswan

    jvswan Member

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    Boy, I sure home Mike still isn't trying to get those screws out after six months! LOL

    Good advice, y'all, for anyone though.
     
  9. treefort

    treefort New Member

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    .... :lol: :lol: :lol:

    I suppose I should have checked the date of the original post.

    ...I'm new here. 8)
     

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