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Aftermarket CV carb diaphragm replacements - anyone tried?

Discussion in 'XJ Technical Chat' started by cds1984, Apr 2, 2011.

  1. cds1984

    cds1984 Active Member

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    Re: Aftermarket CV carb diaphragm replacements - anyone trie

    Hi Again,
    Just got the JBM diaphragm replacements yesterday and I just had to try them out.
    They are damn supple and nice and snug when stretched over the piston, but not too tight as to deform or anything.

    Really impressed with the press in fit to the top groove of the carb too. All round impressive and great product, me thinks.

    I used the '3' in the '73' on the top of the diaphragm mold as my marker and made sure the diaphragm was on the piston in the right spot by sliding it around while gripping the tyre.

    Cutting the lower plastic ring off was a bit tricky, compared to the top one, but I just took my time and worked a groove into the edge before snapping it off.

    Mountain of pics below,

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  2. iandmac

    iandmac Member

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    I got mine re-done at NRP in the UK http://www.nrp-carbs.co.uk/

    Did a beautiful job, good service too. Not as cheap as these at 32 GBP each plus P&H.

    Cheers Ian
     
  3. phoenixlives

    phoenixlives New Member

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    Re: Aftermarket CV carb diaphragm replacements - anyone trie

    I'm seriously considering these jbmindustries diaphragms as well for my '81 XJ650. Anyone else have any experience with them?
     
  4. phoenixlives

    phoenixlives New Member

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    Okay, I've got the diaphragms installed (super fast shipping, by the way and Don even sent a replacement when one of the originals was damaged by a staple used to package them). Installation was easy and the bike runs like a champ (or at least without any problems related to the diaphragms).

    Now it's just a matter of time to see if they'll last, but I don't have any reason to believe they won't.
     
  5. smurf667

    smurf667 Member

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    Fitz, The Maxim-X 700 and 750 have Mikuni BS33 Carbs
     
  6. Smooooth

    Smooooth Member

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    Re: Aftermarket CV carb diaphragm replacements - anyone trie

    Ditto Ditto Ditto!!! Even the pics could have been mine.

    They arrived fast, installed easy, very impressed.



     
  7. webgringo

    webgringo New Member

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  8. phoenixlives

    phoenixlives New Member

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    I just wanted to follow up and let everyone know I've had these jbmindustries diaphragms for a few months now and not had a spot of trouble so far.
     
  9. cds1984

    cds1984 Active Member

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    alrighty... looks like we are 8 years down the track... which seems insane! but never the less.
    I have 2 bikes and this means it is not really that many years worth of on road use.
    I have run into the issue that the JBM diaphragms are quite loose on the slides now and the slides are rotating... so far 90 degrees plus on all 4 carbs.
    I have fuel on the upper part of the diaphragms also so...
    I've moved my floats to the maximum of 6mm and I've decided to anchor the diaphragms in with a layer of RTV. I will post the picture tomorrow and keep you updated on the outcome.
    Disappointing :( hopefully the RTV fix will be the answer!
     
  10. XJ550H

    XJ550H Well-Known Member Premium Member

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    use a fuel resistant rtv
     
  11. JetmechMarty

    JetmechMarty Active Member

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    I don't know how long JBM has been around, but he's had the XS650 covered for a very long time. The newsletters, forums, e-groups all praise the product. I have never noted a negative remark on JBM.
     
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  12. cds1984

    cds1984 Active Member

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    Anchored them with ThreeBond RTV last night. That'll solve it! (I hope)

    Yes the diaphragms themselves are great, no doubt, but I have been having this crazy stumble after the bike is hot and I reckon this maybe the cause. I will find out later today of course.

    My fix...
     

    Attached Files:

  13. cds1984

    cds1984 Active Member

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    I think the issue with the diaphragms is more of a flooding issue and ending up with fuel in the chamber above when hot.
    Trying to solve by going backwards.

    Dropped the fuel level to +1 (6mm).
    Putting original needles and lowering by one notch for a test tomorrow. (I had put a kit through and the replacement needles are brass so back to the original aluminium)

    The RTV looks great after the test ride today with better (crisp) response but after warming up... back to the serious stumble. (as in pushing off like a bicycle with the bike trying to throw you off once the fuel has cleared)
    Fingers crossed... again!

    This engine is 1oookm+ after being freshly bored and is not standard (58L pistons in a 31A bore) so... good fun! (grrrr.)
     
  14. cds1984

    cds1984 Active Member

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    RTV was rubbish.
    This looks good. At least I have the diaphragms not moving around, not that that was or is the real issue I have. Oh well.
    IMG_20190418_152242.jpg
     
  15. Ryengoth

    Ryengoth Active Member

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    Do you think a replacement support ring under the bottom would help keep them stable? I'm looking at possibly ordering a set if available for the bs28.
     
  16. cds1984

    cds1984 Active Member

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    Just to clarify.
    The diaphragms are not failing.
    They are actually just like new still.

    The issue I have is not related to them at all but I did overly state the problem with the slides rotating over time as being the reason I have the problem I have.

    The pictures I attached a couple of posts up show a dot (wet spot) where I've glued them with Rapidfix glue to stop them from spinning.

    Disregard my previous angst. I should have actually created a new post about the issue I'm trying to resolve.
    If I do resolve it I will.

    But, I wouldn't hesitate in purchasing the JBM diaphragms. Best thing since sliced bread.
     
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