1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

Muffler removal?

Discussion in 'XJ Technical Chat' started by timbojim, Aug 26, 2011.

  1. timbojim

    timbojim Member

    Messages:
    52
    Likes Received:
    0
    Trophy Points:
    6
    Location:
    Kelowna, BC, Canada
    I am trying to remove the mufflers from my 750 seca, and they seem to be a bit stuck. I'm assuming they're rusted on. Any help?
     
  2. mlew

    mlew Well-Known Member

    Messages:
    3,090
    Likes Received:
    241
    Trophy Points:
    63
    Location:
    Apex, NC
    Some penatrating oil helps and lots of wiggling and twisting. A rubber mallet helps to , just don't hit it too hard and put dents in the muffler. Of cours you did remove the clamps right?
     
  3. timbojim

    timbojim Member

    Messages:
    52
    Likes Received:
    0
    Trophy Points:
    6
    Location:
    Kelowna, BC, Canada
    I removed the 2 screws for each side. I'll try the mallet, and the oil thanks ;)
     
  4. RickCoMatic

    RickCoMatic Well-Known Member

    Messages:
    13,843
    Likes Received:
    65
    Trophy Points:
    48
    Location:
    Massachusetts, Billerica
    Greased Nails.

    Grind both sides of some framing nails to be elongated wedges.
    Hammer them into the end of the Silencer, ... well greased.
    Be sure to get them between the Muffler Collar and Donut Sleeve.
    Expand the Muffler Collar until is slides off the Donut.
    Cut the Donut off the Pipe with a Bias incision through it.
    Chisel the Donut off after slicing through it.
     

Share This Page