1. Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

Want to make front brake lever closer to my stubby fingers.

Discussion in 'XJ Technical Chat' started by Johnno, Nov 25, 2009.

  1. Johnno

    Johnno Member

    Messages:
    74
    Likes Received:
    0
    Trophy Points:
    6
    Location:
    New Zealand
    Hi all, does anyone have any ideas in regards to this?

    I find that the front brake lever is uncomfortably far away! (See photo.)

    Someone suggested giving it a bit of heat and bending the lever itself but I'd rather put some feelers out and see if any other members have had similar problems and/or solutions!

    [​IMG]
     
  2. TheHound

    TheHound Active Member

    Messages:
    1,156
    Likes Received:
    1
    Trophy Points:
    36
    Location:
    Scotia, NY
    Re: Want to make front brake lever closer to my stubby finge

    :lol: I was going to say heat it up and bend it in :lol:
    You could look for an after market lever with more of an angle back toward the bar.
     
  3. parts

    parts Member

    Messages:
    834
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    prescott valley az
    you can buy a less angled lever.
    i have the same prob and have seen one or two that would work better.
    of course, being the cheap bas$!@rd that i am i would try the bend idea
    first.
    unless you've done some welding with this metal...remember-aluminum melts FROM THE INSIDE OUT, and what may still
    look like solid metal on the outside is prob liquid inside.

    good luck
     
  4. MaximumX

    MaximumX Member

    Messages:
    735
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Ottawa, Canada
    Braking is the least of your worries if you're riding around with your arms crossed like that!
     
  5. bigfitz52

    bigfitz52 Well-Known Member Premium Member

    Messages:
    21,283
    Likes Received:
    418
    Trophy Points:
    83
    Location:
    Rural SE Michigan 60 miles N of Motown
    Adjustable levers! Apparently "all the rage" in the sport bike world...

    http://www.webbikeworld.com/t2/pazzo/ad ... levers.htm

    These folks (not recommending, just using as reference) have a wide variety; check ASV, Vortex and Pazzo: http://www.motomummy.com/store/home.php?cat=257

    Here's another manufacturer: http://www.motorcycle-superstore.com/1/ ... Lever.aspx

    Besides coming in a wide range of reeaallly groovy colors, they all seem to have one other thing in common:

    They ain't cheap.

    The other challenge is finding an application that fits our old-school lever perches, but I'm sure that could be solved.

    BTW, I wouldn't try heating and bending the lever; the only time I ever managed to heat one enough to get it soft it melted like a candle. They go from stiff to puddle in about a 10* temp range apparently. Luckily they're cheap so you could fail 8 times and still not cover the cost of an adjustable...
     
  6. Hillsy

    Hillsy Member

    Messages:
    634
    Likes Received:
    12
    Trophy Points:
    18
    Location:
    Australia
    Undo the screw on the lever that pushes on the piston. It may flap around a bit, but it will be closer to the bars.
     
  7. Dermot

    Dermot New Member

    Messages:
    22
    Likes Received:
    0
    Trophy Points:
    1
    Re: Want to make front brake lever closer to my stubby finge

    Notice the screw and locking nut arrowed number 1. Undo the nut and loosen the screw until the lever comes further toward you but not enough to hit off the hand grip when squeezing hard.

    In order to reduce outward play on the lever, put something in between the gap arrowed number two. There is an epoxy type filler cement that you can get that may do the trick.

    [​IMG]
     

    Attached Files:

  8. Johnno

    Johnno Member

    Messages:
    74
    Likes Received:
    0
    Trophy Points:
    6
    Location:
    New Zealand
    Don't you know? We drive on the other side of the road to you here in NZ! lol
     
  9. Johnno

    Johnno Member

    Messages:
    74
    Likes Received:
    0
    Trophy Points:
    6
    Location:
    New Zealand
    Dermot, it's already quite loose but will have another go at it.

    Thanks
     
  10. Polock

    Polock Well-Known Member

    Messages:
    9,751
    Likes Received:
    2,095
    Trophy Points:
    113
    Location:
    Beaver Falls, PA
    if you want to bend that lever, or straighten a bent lever
    put it in a vice and heat it where you want it to bend, get it good and hot then let it cool for a minute or two put a pipe on it and bend it a little, if you feel it getting harder to bend stop, repeat the heat cool and bend a little more
    might take 3 or 4 heatings but it shouldn't break
    the heating and cooling anneals the metal,makes it softer, the bending makes it hard again
    don't burn your fingers
     
  11. howitz

    howitz Member

    Messages:
    55
    Likes Received:
    0
    Trophy Points:
    6
    Location:
    Salt lake city, Utah
    Re: Want to make front brake lever closer to my stubby finge

    Has anyone found an adjustable lever for our bikes that they like?
     
  12. webofdeception

    webofdeception Member

    Messages:
    127
    Likes Received:
    1
    Trophy Points:
    18
    Location:
    minneapolis
    Re: Want to make front brake lever closer to my stubby finge

    im dealing with this issue as well, for my clutch and brake. i saw a really nice set on a buddies suzuki (similar age/size) that were closer, straight and feather touch. i really want them on my bike. wondering if most (not all) levers are interchangeable, or if i need specific features/etc that fit this bike/cables? or does it go by handlebars, or what? im at work or id look for images of the ones i was talking about from that suzuki but yeah, i feel like im going arthritic at age 30 already from clamping down and reaching for the brake and clutch.
     
  13. 99R3gal

    99R3gal New Member

    Messages:
    17
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    North Iowa
    Re: Want to make front brake lever closer to my stubby finge

    Ive got this issue to with having somewhat short fingers... So if there's some adjustable levers that someone has found please share.
     
  14. sektorgaz

    sektorgaz Member

    Messages:
    354
    Likes Received:
    1
    Trophy Points:
    16
    Location:
    Western MA, United States
    Any updates from our riders?

    There are some shorty levers popping up for the X's on ebay, but nothing for the pre-85 models that I've found.
     

Share This Page