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Front Brake light switch removal 80 XJ650

Discussion in 'XJ Technical Chat' started by AlanR, Aug 10, 2007.

  1. AlanR

    AlanR New Member

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    Location:
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    Hi

    I am overhauling my Master Cyinder on my 80 Xj650G Maxim and i can not get the front brake light switch out of it's receptacle on the Master Cylinder,The Manual says it it should simply push out but it wont budge, I have pushed and pried and turned and have almost broken it.

    Cant believe how hard some of these simple tasks can be sometimes !

    So how do I remove this switch ?

    Thanks

    Alan R

    PS:I have now broken the switch into tiny pieces (DOPE)
    WANTED:ONE REPLACEMENT FRONT BRAKELIGHT SWITCH
     
  2. jeepsteve92xj

    jeepsteve92xj Member

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    I believe I got mine out with a pair of pliers on the wire side, gripping the plastic (not the wire) and tugging and twisting slightly. I may have pried or poked a bit with a screwdriver.

    Someone else said in another thread:
    "No the front switch is not adjustable. It can be removed by pushing the pin in with a screwdriver then the unit can be removed."
    http://xjbikes.com/Forums/viewtopic/t=4382/

    There is a built in plastic locking tab in there somewhere, and mine slipped past without damage. A bit like a wire trermiination locking into a modular plug.
    Just last night I reinstalled it after grinding new slots in the old screws to get them removed with a straight blade screw driver.

    FWIW, mine is an 81 XJ550.

    Steve
     
  3. AlanR

    AlanR New Member

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    Thanks for your reply..I will try again..very frustrating some of these so called simple tasks, with broken parts and stripped out screws etc etc..
    makes me want for a new Bike sometimes !

    Cheers

    Alan R
     
  4. Robert

    Robert Active Member

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    I've broken most of the units I tried to remove using the correct method. They just get brittle with age. Pop for some new ones and get them back in there (by them I mean the clutch and brake switches). I've got to replace both of them on my 82 that I cracked open last night. I hear you can pick them up for a little more than $5 each on Mike's XS page.
     
  5. AlanR

    AlanR New Member

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    Thanks for the info
     

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