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1982 XJ650

Discussion in 'XJ Modifications' started by BJ Ramirez, Jan 22, 2016.

  1. BJ Ramirez

    BJ Ramirez New Member

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    Bought this bike from my cousin for 100 american big ones! What a steal!! There was no key, but was able to bypass ignition switch. Fuel tank was empty and had a small amount of surface rust. I was able to clean it out with apple cider vinegar and distilled water. Put some fuel in and got it to start right up... on 2 cylinders though. I will be pulling the carburetors out this weekend. More to come!
     

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    BJ Ramirez, Jan 22, 2016
    #1
  2. rocs82650

    rocs82650 Well-Known Member

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    Welcome aboard.

    Gary H.
     
    rocs82650, Jan 22, 2016
    #2
  3. XJ550H

    XJ550H Well-Known Member Premium Member

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    theres a lock smith on ebay that can cut keys from the key number that is on the bottom of the ignition switch $30 you get 2 keys
    http://www.ebay.com/itm/39022795024...em=&sspagename=ADME:X:AAQ:MOTORS:1123&vxp=mtr

    check the coils and plug caps as well as the pickup coils that could be why you only get 2 cylinders running.

    you can down load a repair manual free here
    http://www.manualslib.com/manual/837861/Yamaha-Xj750.html

    some good reading here with lots of specs
    The Information Overload Hour

    and carb cleaning info

    IN THE CHURCH OF CLEAN

    Something New, Something Naked

    THE SECRET LIFE OF CARBURETORS
     
    Last edited: Jan 23, 2016
    XJ550H, Jan 23, 2016
    #3
  4. BJ Ramirez

    BJ Ramirez New Member

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    Thanks for the advice guys.

    Update on the bike. Checked and confirmed good compression across all 4 cylinders, aswell as good spark.
    Pulled the carbs out and found two of the needles were stuck. When I pulled them apart, the rubber tip on both needles ripped off. I ended up ordering rebuild kit for all four. Now I wait for parts.
     

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    BJ Ramirez, Jan 24, 2016
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  5. BJ Ramirez

    BJ Ramirez New Member

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    Started stripping the bike since I'm waiting on parts. I know you guys don't like cutting these up, but I had to. Went with a none traditional frame loop. I used a set of handlebars I had laying around to get the shape I wanted. My welding skills are ok, but my grinding skills are even better!
     

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    BJ Ramirez, Jan 24, 2016
    #5
  6. Busted Knuckles

    Busted Knuckles Member

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    Let me know if there are any parts you need. I've got an 82 XJ650 Seca that has been completely disassembled. All the parts are on a pallet in the garage.
     
    Busted Knuckles, Jan 25, 2016
    #6
  7. jayrodoh

    jayrodoh YimYam

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    LOL! I'm in that club as well.
     
    jayrodoh, Jan 25, 2016
    #7
    Ray likes this.
  8. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Did you sleeve the welds? I really hope that you did.
     
    k-moe, Jan 25, 2016
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  9. BJ Ramirez

    BJ Ramirez New Member

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    The bar's are a 7/8" O.D. and had to be twisted into the frame. I was able to get them in about an inch and then put the weld down.
     

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    BJ Ramirez, Jan 25, 2016
    #9
    k-moe likes this.
  10. BJ Ramirez

    BJ Ramirez New Member

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    Switch "Dad" with "Coworker" haha
     

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    BJ Ramirez, Jan 25, 2016
    #10
  11. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Good deal. From the other angle they looked like butt welds on the same size tube.
     
    k-moe, Jan 25, 2016
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  12. BJ Ramirez

    BJ Ramirez New Member

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    Picked up a couple of XJ750's. One of them is complete but missing the key. The other is a parts bike.
    I decided to use the seca tank on my 650. Went ahead and trimmed up the front fender as well.
     

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    BJ Ramirez, Jan 31, 2016
    #12
  13. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    I need room for parts bikes......and money for parts bikes :(
     
    k-moe, Jan 31, 2016
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    BJ Ramirez likes this.
  14. BJ Ramirez

    BJ Ramirez New Member

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    Lucky for me, I have an awesome boss who let's me store them at the shop
     
    BJ Ramirez, Jan 31, 2016
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  15. Busted Knuckles

    Busted Knuckles Member

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    Then you have plenty of room for all the XJ650R Seca parts I'm trying to unload! :D
     
    Busted Knuckles, Jan 31, 2016
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  16. BJ Ramirez

    BJ Ramirez New Member

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    I was initially going for a cafe racer feel, but decided to flip the bars and go the scrambler route. I'm working on fabricating a face plate to mount the light and hide wiring.
     

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    BJ Ramirez, Jan 31, 2016
    #16
  17. BJ Ramirez

    BJ Ramirez New Member

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    Haha. Email me what you got. I may need some parts!
    Jramirezzj21@yahoo.com
     
    BJ Ramirez, Jan 31, 2016
    #17
  18. XJ550H

    XJ550H Well-Known Member Premium Member

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    the key code is on the bottom if the ignition switch I posted an ebay lock smith in my first post. great service on getting me 2 keys for 30$ key blanks will cost 8 to 15 $ and you would still have to find someone to cut them
     
    XJ550H, Jan 31, 2016
    #18
  19. BJ Ramirez

    BJ Ramirez New Member

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    I will have to check that out. The bike is all original and want to keep it that way.
     
    BJ Ramirez, Jan 31, 2016
    #19
    rocs82650 likes this.
  20. rocs82650

    rocs82650 Well-Known Member

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    @XJ550H: You should ask Snow to sticky that link in the DIY forum.

    Gary H.
     
    rocs82650, Feb 1, 2016
    #20
  21. BJ Ramirez

    BJ Ramirez New Member

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    Working on the faceplate. I have a few more things to finish on it, but that should be the overall look. Also want to mount the fender up higher.
    Ignore my poor photo shop skills. Trying to get a better idea of where to mount it.
     

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    BJ Ramirez, Feb 19, 2016
    #21
    k-moe likes this.
  22. mpospeschi

    mpospeschi New Member

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    Dear Mr Ramirez,
    Do you own a xj750 or a xj650?
    Because I own a 1981 xj750r seca 750.
    I am in need of a right hand side cover, Can you help me ?
    Thankyou, Matt
     
    mpospeschi, Apr 27, 2016
    #22
  23. BJ Ramirez

    BJ Ramirez New Member

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    Rebuilding some carbs!
     

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    BJ Ramirez, Oct 23, 2016
    #23
  24. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Lay a white tea towel down on that bench before you start losing small, but expensive, parts.
     
    k-moe, Oct 23, 2016
    #24
    XJ550H likes this.
  25. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    And use an egg carton, or a muti-compartment tray.......
     
    hogfiddles, Oct 24, 2016
    #25
    XJ550H likes this.
  26. rocs82650

    rocs82650 Well-Known Member

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    Exactly.

    Gary H.
     
    rocs82650, Oct 24, 2016
    #26

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