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Stuck transmission

Discussion in 'XJ Technical Chat' started by apato632, Feb 28, 2017.

  1. apato632

    apato632 Member

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    Hi there,

    So I bought a running XJ750 Midnight Maxim for $500 bucks on its second engine. It came with the original engine mounted on a frame from a third bike. I got the first bike running and now I'm trying to see if the second engine is worth saving.

    Here's what I've done and what I know.

    - PO said he replaced the engine because it had a stuck transmission.
    - I found it sitting on its side, mounted on a frame, with no spark plugs, carb, exhaust, or starter in a frozen puddle. It has plugs in it now just to keep junk out of the cylinders.
    - Drained the oil. Came out with about 1 litre of oil and water.
    - Removed the oil pan. Found bits of the starter chain guide. Looks surprisingly clean inside, with no rust.
    - Flipped the whole thing over and found another bit of the starter chain guide. I can see the cylinders from here and they don't look scored.
    - Clutch is stuck so I removed the clutch cover. Might be rusted plates? I don't know clutches.
    - Wiggled the gear leaver and it has some play but I can't get it to shift gears.
    - Turned the cylinders at the crank. They move but I can't get them to cycle.

    Any suggestions? I feel like if I can get it to cycle the gears smoothly I might throw it all back together and see if it runs, albeit with a crunchy starter. Otherwise I'll scrap it.

    Thank you,

    Aaron.
     
  2. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    If you want to save it (and it may be savable) you will need to split the cases and replace the alternator chain guide at a minimum. Otherwise you're just going to have an engine that's going to run an oil nozzle and end up seizing a few important beaings.

    Were it mine i'd tear it down for a full inspection, see what's good/bad and go from there. Worst case; you've got some spare parts.
     
  3. Stumplifter

    Stumplifter Well-Known Member

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    Frozen puddle! Holy expanding cold water Batman! :eek:

    +1 on the full inspection idea.
    Any idea how many seasons it was sitting outside?
     
  4. apato632

    apato632 Member

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    Hi k-moe Stumplifter, and all,

    Thanks for your feedback.

    So update, I found another piece of starter chain guide and managed to cycle the gears after removing the sifter cover. PO says it was outside just since this fall. I live in a very dry climate but we got a lot of snow this winter.

    I've got a million parts and all but one gasket required to patch it up as is. Unfortunately I don't have the expertise or the motivation to split the case. Do you think I should bother putting it back together to see if it will fire up or just scrap it?

    The fact that it looks really clean inside and I haven't found rust, does that matter?

    Thanks again,

    Aaron.
     
  5. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    I would not scrap it. Clean it up, oil it well for storage, and get back to it later on.

    Quick Q: Does the engine in question have rubber motor mounts, or solid?
     
  6. apato632

    apato632 Member

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    Thanks K-Moe,

    Ok, I'll likely do that. I think I'll buy that gasket and put it back together somewhat properly. I literally have $0 into this engine right now.

    It's rubber mount. Serial number appears to be 22T-100436 if that matters
     
  7. apato632

    apato632 Member

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    Which, as I've just discovered, likely means that this is a Canadian Maxim that was painted black.
     
  8. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    If it had solid mounts it'd be a Seca engine. VIN confirms it's a Canadian Maxim 750.
     
  9. apato632

    apato632 Member

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    Gotcha. Yea, I guess he must have changed all the engine bolts though because they're factory black. I think I've got a Frankencycle. Price was right though. The other one runs strong.
     
  10. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    22T is a midnight Maxim.

    MODEL NAME: XJ750MK
    STREET NAME: 1983 XJ750 Midnight Maxim
    MODEL ID CODE: 22T
    FRAME ID: 22T
    SERIAL NUMBER STARTS AT: 000101
     
    Toomanybikes likes this.
  11. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Rare model.........

    Actually, because of the serial number, it's even rarer................it's a 1984 Midnight Maxim (Canadian) model:

    1984 XJ750 MODELS:

    COUNTRY: CANADA

    MODEL NAME: XJ750ML
    STREET NAME: 1984 XJ750 Midnight Maxim
    MODEL ID CODE: 22T
    FRAME ID: 22T
    SERIAL NUMBER STARTS AT: 110101
     
    Last edited: Mar 2, 2017
    k-moe likes this.
  12. Toomanybikes

    Toomanybikes Well-Known Member

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    I have one sitting in driveway , doesn't really look like a midnight should.
    Only thing good is forks and a good engine for my 650rj
     

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