1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

Small nub on airbox

Discussion in 'XJ Technical Chat' started by Cyfer, Jun 12, 2017.

  1. Cyfer

    Cyfer Member

    Messages:
    68
    Likes Received:
    9
    Trophy Points:
    8
    Location:
    CA
    Hi,

    I'm in the process of transitioning from pods to stock airbox. This weekend, I pulled off the carbs, replaced the engine>carb boots with used ones that were in much better condition than mine. While the carbs and boots were off I put it an airbox I bought off ebay. In the process, I broke the little nib I noted in my image below... should of removed the starter :mad: - where does this hose go and how important is it?

    [​IMG]

    Is there anything else I should be aware when going from pods > airbox? My carb was jetted and I have a 4-1 exhaust. I ordered new boots (#13 in the diagram above) and a new air filter - cleaned the whole airbox assembly and put it in. Last thing.. am I correct that the hose going from the crankcase should connect to the 90 elbow nib #19 in this diagram? What's it's purpose?

    Best,
     
  2. XJ550H

    XJ550H Well-Known Member Premium Member

    Messages:
    13,199
    Likes Received:
    3,861
    Trophy Points:
    113
    Location:
    Great North Woods
    that is a drain hose connection in case your carbs leak or you overflow oil.
    it is to carry it away from motor and get fluids under the bike
    if you flared out and flattened a length of metal tubing you could fit it into the hole possibly thread the outside fr a nut and washer to hold in place .
    then put a tube on it lower profile inside the box as possible to prevent high build up.

    or drill out a bolt and drill in side ways on the head to get low or slot the head down (hacksaw) to create a drain
     
  3. Cyfer

    Cyfer Member

    Messages:
    68
    Likes Received:
    9
    Trophy Points:
    8
    Location:
    CA
    Great suggestions. I'll see if I can find some adapter I can thread on to drain it. Thanks.
     
  4. XJ550H

    XJ550H Well-Known Member Premium Member

    Messages:
    13,199
    Likes Received:
    3,861
    Trophy Points:
    113
    Location:
    Great North Woods
    maybe one of those cable things the cable guy uses when he drills a hole in the siding
     
  5. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

    Messages:
    19,657
    Likes Received:
    6,762
    Trophy Points:
    113
    Location:
    The City of Seven Hills
    The airbox is made of ABS. Plumbing is made of ABS. Enlarge the hole and cement in a suitable diameter of ABS pipe, using ABS cement.
     
    Cyfer likes this.

Share This Page