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What did you do to your Yamaha today?

Discussion in 'XJ Technical Chat' started by Cutlass84, Jun 4, 2007.

  1. XJ650inTexas

    XJ650inTexas Active Member

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    Took the seat to an upholstery shop to have it customized - going to take out the passenger hump and go for a more vintage 70's JSM skateboard shaped look up top but keep the contours down low. He's going to trim the back part of the plastic seat frame for a smoother roll on the back edge and wrap it in tan colored genuine leather.
     
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  2. Eric Hughes

    Eric Hughes Member

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    Stood in the garage looking at my 82 Maxim and wondering just how much of a pain it was going to be to get the Head off, so the broken exhaust studs can get removed Can it be done without pulling the engine, and if I have to pull it, can I put the engine from my 81 Midnight, on the 82 frame so I can run it a bit. Then continued to stand there thinking of summer days and winding roads.
     
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  3. Huntchuks

    Huntchuks Well-Known Member

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    Pulling the head should be easy. I just pulled the head off a 700X and had to contend with more items in the way, such as horns, overhead coils, radiator, coolant and oil lines.
     
  4. Melnic

    Melnic Active Member

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    My riding buddy has strongly suggested I add auxiliary brake lights next to my plates.
    These would be additional LED lights tied into the brake light which would pulse at the beginning.
    Starting to plan this out, I pulled apart the seat and started to plan out where I'm going to tap into the harness. I have the Blink module and LED lights and 3D printed a bracket to mount to the license plate.
     
  5. Jetfixer

    Jetfixer Well-Known Member

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    Pulling thengine is relatively easy , unhook electrical, pull exhaust, pull the carbs, disconnect the clutch cable . Remove the foot peg mounts these are long 17mm bolts with nuts on the back side , remove the front engine mounts . Drain the oil , remove the oil filter and leave it off , with a floor jack and bike on center stand raise engine up and slide engine to the right , I use a sturdy milk crate muscle the engine on to the milk crate . The other way is to put bike in grass lay bike on its side , with a helper carefully move the bike away from the engine . Might sound daunting but once I get moving a little over an hour .
     
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  6. Franz

    Franz Well-Known Member

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    I put a bit of timber below the sump. Just to be on the safe side although other people must have lifted it with the Jack saddle.
     
  7. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    I’m tall enough and my arms are long enough... I just straddle frame, reach down and grab the engine and lift it up to slide it over.
     
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  8. Franz

    Franz Well-Known Member

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    Yes l have done it that way too. I prefer when l can lifting the frame away from the engine.
     
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  9. Melnic

    Melnic Active Member

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    Started to look at adding auxiliary brake lights that pulse to the sides of the license plate, then proceeded to fully discharge battery by accident :(
    Charging it back up and will do a load test with my battery tester when its done.
     
  10. McTavish

    McTavish Active Member

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    had very slight stumble at low rpm take off, meaning throttle response was not perfect enough for me. checked plugs, light grey. added 1/4 turn out a/f screws. now at 3 3/4 from seat. vacuum synced, all cyls where off a little from last sync in june. now all is well.
     
  11. BallAquatics

    BallAquatics Active Member

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    Put a new clutch in the Turbo today. It was slipping when the boost kicked in. Everything looked great, so I just changed the friction plates and the springs. Shifts like butter now, and no more slipping on boost!

    [​IMG]
    [​IMG]
    [​IMG]
     
  12. Melnic

    Melnic Active Member

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    Finished installing the blinking aux brake lights on both the XJ650 and my other bike.
    Here is the XJ650. I tapped into the brake light lines under the seat where the bullet connectors are making a Y junction for the brake light. Ground already had a Y junction and ran the wires to the back so that everything I did is reversible.
     
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  13. Jetfixer

    Jetfixer Well-Known Member

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    Whooo worked on new 100$ bike , installed my spare carbs hooked up aux tank , hooked up my big car battery with jumper cables , a spray of carb cleaner , and she started up . This has a Kerker four into one exhaust and it sounds great , blew stuff out all over the place . I did not have to adjust the carb exept idle , these carbs have new butter fly seals and was rebuilt over a year ago sitting on the shelf . Have numerous things to do , the tires will not hold air , no front brakes , needs an actual battety , the insturment cluster I put on it was one I had for spare parts , so tach does not work and Atari is not working as well . Since it does not have a title , just not sure if I want dive to deep into it . The weather got into upper 40's , I fired up old yellow took a few tries but she finally fired off , I have it wedged in corner of the garage so will wait till spring to pull it out.
     
  14. Roast644

    Roast644 Well-Known Member

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    Nice work on the lights. I think this is a major visibility/safety upgrade.
     
  15. Jetfixer

    Jetfixer Well-Known Member

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    After work went to garage and worked on 100$ , I had a new blade type fuse block , installed it and wired up all the bad connections from what was left of old fuse block . Got the tach to work, and the Atari lights up and warning light works , tail light works . Could not get the neutral light to come on , I need to did more into the wiring and try to figure out the relay situation. The head light will not come on with bike running , changed out the relay and still no joy, tried the relay off of my other Seca and still wont work . I was trying to get neutral light on and shifting is rough ...I hope the cam chain guide is not breaking up , all I know is for as cobbled together I got it running pretty damn good. Going to try a few things tomorrow will see if I can get a few more things sorted out.
     
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  16. scoobydew

    scoobydew Member

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    I'm curious how you fix this. Hoping you figure it out. My headlight and aux also wont turn on. I replaced the bulb, replaced the headlight relay, but nothing changed
     
  17. Melnic

    Melnic Active Member

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    Tested out the Chin mount Go Pro and did some local testing of the rock filter installed. Did not want to stray too far so was at a local neighborhood that does not have much traffic. Not long into the ride, the darn left sideview mirror came loose. I had previously tightened this when it was much colder. Added blue loctite after the ride. Bike is running great right now.
     
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  18. Jetfixer

    Jetfixer Well-Known Member

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    Worked on bike bike for awhile today , got the headlight on by jumper wire at relay . Still no joy getting it to come on after start. The Atari displays but the warning light stays on but got it to flash like it should once , but now on constant. I have another cluster swapped it in got same results. Had to call it a day for the Super Bowl GO CHIEFS.
     
  19. Rooster53

    Rooster53 Well-Known Member Premium Member

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    For the headlight relay sounds like charging system not working or if it is the voltage is not making it through the diode block

    For the Atari it's a straight shot from the AC Generator to enable the Atari, so that would appear no voltage on that phase, or likely just a defective charging system
     
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  20. Roast644

    Roast644 Well-Known Member

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    A day of degreasing, cleaning, painting miscellaneous parts like the swing arm, center stand, triple clamps. Found out the parts bike had tapered bearings in the steering head so I figured I'd swap them to the other...trying to save a buck. The tapered bearing conversion is not set up to be extracted! But I suppose these should last the life of the bike once installed??
     

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