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Carb boot gaskets, can you make your own?

Discussion in 'XJ Technical Chat' started by Sbmaxim, May 16, 2008.

  1. Sbmaxim

    Sbmaxim Member

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    I'm going to go ahead and replace the rubber boots between the carbs and the engine. I have the boots off my old bike, and the gaskets are $6.50 a piece and need to be ordered, I was wondering if I could just cut my own? I did it before out of special paper for my car, should I be able to do the same thing for this?

    I'm not trying to invest a lot more in this bike doing this for the person that bought it so she want have to worry about it later on down the road.
     
  2. RickCoMatic

    RickCoMatic Well-Known Member

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    I make my own Gaskets all the time.

    I machined a old 22mm Socket to be Razor Sharp at the edge for cutting circumferences.
    I use a Pliers-type "Hole Punch" for Bolt and Stud holes.
    Exacto Knife.
    Scissors when needed.

    You just want to make sure its going to fit.
    Buy one Gasket and make that be the pattern for the rest of them or just use and old gasket and straight pin it to a cork message board to hold everything while you do an accurate trace.
     
  3. Sbmaxim

    Sbmaxim Member

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    sweet, thanks, this will save me $30 or so and she'll not have to mess with it later on, and it will give me something to do :)
     
  4. MiCarl

    MiCarl Active Member

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    Trick someone taught me years ago:

    Oil the face of the carb holder. Press on your gasket material. The oil will stain the pattern on there for you. Then cut away the clean parts.
     
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  5. tylernt

    tylernt Member

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    I cut my own carb holder gaskets. Traced the carb holder onto the material with a Sharpie and cut with a hobby knife. Worked pretty good, if I do say so myself. :D

    I still have enough material for a few dozen more gaskets though. :roll:
     
  6. Sbmaxim

    Sbmaxim Member

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    One more question about this, do I need to use some kind of sealer, I notice that there is a sealant on the gasket sides of the ones I am scraping off atm, I have some blue gasket maker stuff, silicone based that is for higher heat, used ot to seal off a thermostat before, can I use it for this also?
     
  7. spinalator

    spinalator Member

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    I was told not too use goo, so I am curious to see what answers there are as well. (insert eating popcorn smilie here)
     
  8. one2dmax

    one2dmax Member

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    A simple method for making the holes in the gaskets is to use old bullet (shell) casings. A hammer and light tap makes perfect holes.

    Sean
     
  9. Sbmaxim

    Sbmaxim Member

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    Well, I might skip it then, cant se much of a reason for it, the gasket and pressure should be enough to hold 9it all together and make it air tight, plus the goo was onesided, looked like it was just to hold the gasket to the boot
     
  10. tylernt

    tylernt Member

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    Sealant should not be necessary. Actually I used Permatex Gray Gasket Maker alone before I cut my own gaskets. It melted from the high cylinder head heat and apparently got sucked into my intake leaving me with massive vacuum leaks.

    My gaskets went on dry and haven't leaked so far.
     
  11. RickCoMatic

    RickCoMatic Well-Known Member

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    I use Permatex High-Tack Spray a Gasket.
    But, I don't spray it.
    I shoot some into a Tuna Can and use an Artists Brush to apply the sealant to the Gasket and the surface the Gasket will contact.

    You wait until the stuff "Tacks-up-good" and then join the parts.
    No leaks of any kind get by that stuff.
     
  12. Zookie400

    Zookie400 Active Member

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    X2!!! mechanic by proffesion and hobby, and i never put on a gasket without hi-tack. after it sets up you could remove the bolts from the flanges and the bike could run all season with no leaks. its awesome stuff.
     
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  13. TheHound

    TheHound Active Member

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    I always used the old Indian Head shellac.
    Wait for it to get tacky.
    Doesn't form a gasket but it will hold the gasket to the piece while you mount everything.
    [​IMG]
     
  14. perry.mg

    perry.mg New Member

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    Does anybody have a recommended thickness of paper when buying a roll? Cheers
     
  15. lostboy

    lostboy Well-Known Member

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    Grab any hard cardboard stock. Stuff like cereal box or pop box will work. Soda box for the U.S. guys.
     
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  16. Jake750

    Jake750 Member

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    I always go with 2-ply.
     
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  17. tj.

    tj. Active Member

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    I use the Fel-pro rubber fiber sheets. Seals oil, water, gas...etc. Made many gaskets with it.

    I buy it at the local speed shop, Napa carries it as well.
     
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  18. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Cerial box + spray-on gasket dressing in a pinch. Proper gaskets are better though.
     
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