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Brake help needed QUICK!

Discussion in 'XJ Technical Chat' started by XJ1100, May 29, 2008.

  1. XJ1100

    XJ1100 Member

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    Anyone know where I can find a rebuild kit for the calipers on my XJ1100?

    At a minimum, I need the inner and outer seals, but as long as I have them off, I should completely rebuild.

    I want to ride again soon!!! If anyone can help, please get in touch with me. Post here or e-mail me directly at dhawk01@earthlink.net

    Thanks!

    Dave
     
  2. one2dmax

    one2dmax Member

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    Many times you can actually re-use the seals if it wasn't leaking and only sticking. Polish the pistons and clean the bore really well and re-assemble it. Worst you are out will be a little fluid. Of course new is good if you aren't in a huge hurry.

    Sean
     
  3. Robert

    Robert Active Member

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    Holler to Chacal, he probably has what you need or can get it for a reasonable price.
     
  4. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Caliper-Rebuild-Kits-R-Us:


    Disc Brake Caliper Rebuild Kits:


    bc1) OEM and aftermarket BRAKE CALIPER REBUILD KITS contain all the operational parts you need to correctly rebuild one caliper: piston seal, caliper dust seal, and a bleeder screw cap.

    NOTE that if you buy the complete caliper PISTON KIT further below, it comes with these fluid and dust seals included!

    HCP748 OEM brake Caliper Rebuild Kit, for all XJ550 models, all XJ750 Seca models, and XJ1100 models front calipers. One kit does one caliper. NOTE: the dust seal provided is a bit smaller in depth than the original seal, but will work fine. Each:
    $ 37.00

    HCP748SET2 OEM brake Caliper Rebuild Kit, two kits:
    $ 69.00


    HCP1697 aftermarket Brake Caliper Rebuild Kit, for all XJ550 models, all XJ750 Seca models, and XJ1100 models front calipers. One kit does one caliper. NOTE: the dust seal provided is a bit smaller in depth than the original seal, but will work fine. Each:
    $ 16.00

    HCP1697SET2 aftermarket Brake Caliper Rebuild Kit, two kits:
    $ 30.00



    HCP749 OEM brake Caliper Rebuild Kit, for all XJ650 Maxim and Midnight Maxim models, and XJ1100 models rear caliper. One kit does one caliper. Note that the fluid seal circular retaining spring is included with this kit. Each:
    $ 44.00

    HCP1698 aftermarket Brake Caliper Rebuild Kit, for all XJ650 Maxim and Midnight Maxim models, and XJ1100 models rear caliper. One kit does one caliper. Note that the fluid seal circular retaining spring is not included and must be re-used from your original system. Each:
    $ 15.00



    Disc Brake Piston:


    db2) OEM and aftermarket DISC BRAKE PISTON, brand new pistons replace damaged or scored originals perfectly. If a piston needs replacing, always be sure to check the condition and roundness of the caliper bore, and re-finish or replace the caliper if necessary.


    HCP753 OEM front Disc Brake Caliper Piston, includes one brand new piston and a piston fluid seal and a caliper dust seal. One kit does one caliper. Fits all XJ550 models, all XJ750 Seca models, and XJ1100 front calipers. Each:
    $ 64.00

    HCP753SET2 OEM front Disc Brake Caliper Pistons, includes two brand new pistons, piston fluid seals and dust seals. Fits all XJ550 models, all XJ750 Seca models, and XJ1100 front calipers. Pair:
    $ 125.00


    HCP1703 aftermarket Disc Brake Caliper Piston, includes one brand new piston and a piston fluid seal and a caliper dust seal. One kit does one caliper. Fits all XJ550 models, all XJ750 Seca models, and XJ1100 front calipers. Each:
    $ 49.00

    HCP1703SET2 aftermarket Disc Brake Caliper Pistons, includes two brand new pistons, piston fluid seals and dust seals. Fits all XJ550 models, all XJ750 Seca models, and XJ1100 front calipers. Pair:
    $ 95.00



    Master Cylinder Rebuild Kits:

    mc1) OEM and aftermarket brake Master Cylinder Rebuild Kits contain all the operational parts you need to correctly rebuild your master cylinder: piston, piston seal, piston spring, piston rubber sealing boot, and retaining circlip. NOTE: the piston seal does not come pre-installed onto the piston, and at first glance, you may wonder "how the heck do you get that small seal opening over that large piston?". Well, lots of lube (brake fluid) and patience and a small, dull pry tool works wonders. Make sure that you install the seal with the flared seal "lip" facing towards the fluid outlet!

    NOTE: be sure you very carefully clean and inspect your used, original master cylinder for any damage and rebuildability. If the pressed-in steel piston bore is badly scarred or pitted-rusted, then it must be honed to a silky-smooth finish before installing new components. If pits or scratches are too deep to be removed, it is best to obtain a replacement master cylinder (new or used) rather than to try to rebuild a damaged original. Remember, your life literally depends on your brakes....not always in day-to-day riding, but when it counts the most, in an emergency situation; and those always happen in the blink of an eye, and without prior warning.....

    Master cylinder rebuild kits contain the piston, the piston seal, the spring, the plunger end seal, the plunger dust boot and its retaining circlip.



    HCP3031 OEM front Master Cylinder Rebuild Kit, for all XJ650 Maxim and Midnight Maxim models (with single front disc brake) and all XJ1100 front master cylinders.
    $ 37.00

    HCP1695 Aftermarket front Master Cylinder Rebuild Kit, for all XJ650 Maxim and Midnight Maxim models (with single front disc brake) and all XJ1100 front master cylinders.
    $ 30.00


    HCP2970 OEM rear Master Cylinder Rebuild Kit, for all XJ1100 models.
    $ 52.00
     

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