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  1. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Thanks guys, the threads are actually further down the hole and the top part is actually slightly larger... Maybe 7mm. So that will be a good...
    Post by: swingmanu, Jul 2, 2022 in forum: XJ Technical Chat
  2. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Right, then helicoil kit it will be. m6 it seems. I have to dbl check. nothing available locally so ill order :)
    Post by: swingmanu, Jul 1, 2022 in forum: XJ Technical Chat
  3. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Indeed, the thread is still there but not enough to get torqued spec. I wonder if I could get the torque with a compression washer... Or a longer...
    Post by: swingmanu, Jul 1, 2022 in forum: XJ Technical Chat
  4. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Thanks Franz, I thought about the loctite and even if there was thread, it's oily so won't work anyway properly. Tapping a new thread is the same...
    Post by: swingmanu, Jul 1, 2022 in forum: XJ Technical Chat
  5. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Yes I understand the procedure... Unfortunately I don't know if the bike is worth the trouble. I've never done it and can't afford 300-400eu for...
    Post by: swingmanu, Jul 1, 2022 in forum: XJ Technical Chat
  6. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Ok so one of the camshaft bolt is stripped... Maybe precious owner but it doesn't hold torque and spins... I'm hopeless. Willing to let the bike...
    Post by: swingmanu, Jul 1, 2022 in forum: XJ Technical Chat
  7. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    I believe it seals when crushed so I don't think it can be reused. I'll leave and see what happens.
    Post by: swingmanu, Jun 28, 2022 in forum: XJ Technical Chat
  8. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    If I reopen, can I reuse that head gasket? I already closed the head and tightened the bolts to the right torque
    Post by: swingmanu, Jun 28, 2022 in forum: XJ Technical Chat
  9. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    I replaced everything in its right place but I replaced the valves seals and i didn't specifically paid attention to the orientation of the valves...
    Post by: swingmanu, Jun 28, 2022 in forum: XJ Technical Chat
  10. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    I hope thanks, i realised just now though that i might not have placed the valve springs in the right orientation… Im wondering if i should...
    Post by: swingmanu, Jun 27, 2022 in forum: XJ Technical Chat
  11. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Im far from starting the engine unfortunately… still waiting on one throttle shaft seal and i need to change valve shims as i redid the valve...
    Post by: swingmanu, Jun 23, 2022 in forum: XJ Technical Chat
  12. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    To further describe the issue I think the tensioner rubber had pressed so long against the guide that it had created a "groove" so when I...
    Post by: swingmanu, Jun 23, 2022 in forum: XJ Technical Chat
  13. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Ok I seem to have fixed it but couldn't do the technique you mentioned. I inserted the tensioner loose so with the spring fully extended and I...
    Post by: swingmanu, Jun 23, 2022 in forum: XJ Technical Chat
  14. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    I will try, it's tight but will do. I'm gonna do the manipulation you suggested.
    Post by: swingmanu, Jun 23, 2022 in forum: XJ Technical Chat
  15. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    The tensioner rod goes out when I release the bolt. So it seems it has to do with the guide
    Post by: swingmanu, Jun 23, 2022 in forum: XJ Technical Chat
  16. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Ok I don't find that info in the Haynes. Do you a wider picture on the procedure? Am I supposed to loosen it wiggle the guide and tighten it...
    Post by: swingmanu, Jun 21, 2022 in forum: XJ Technical Chat
  17. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    good point and good eye ! I have to now find that bolt when I head back to the garage. maybe can also try to move in centred with fingers. I...
    Post by: swingmanu, Jun 21, 2022 in forum: XJ Technical Chat
  18. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Ok updates ! I removed the chain tensioner and repeated the whole operation like the manual. Rotated to C mark and released the plunger of the...
    Post by: swingmanu, Jun 21, 2022 in forum: XJ Technical Chat
  19. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Yes, that's what I'm doing but somehow it doesn't always make sense to me :) Thanks for the help !!
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  20. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    ok, I'm gonna try again, moving the engine to "C" and reinsert the chain tensioner.
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  21. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    I don't have many pictures from before dismantling (stupid mistake). But here are two pics and one is one I took to remember the cam shaft holders...
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  22. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Interesting, there lies maybe my problem. When I removed the engine, there was slack between the two camshaft. In the middle section... So I...
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  23. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Maybe it's doing its job and pushing it enough and I am just confused on what I was supposed to hear and feel when installing it. The rod moves...
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  24. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Right, could be. I just didn't hear a click or anything like stated in manual that would indicate that the tensioner went in proper position and I...
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  25. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Ok this is interesting I didn't think I'd have to mess with that bolt. I only replace the head gasket that was broken so I didn't go further now...
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  26. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    I'm considering getting an automatic one https://www.ebay.de/itm/394081137858?hash=item5bc110f4c2:g:1JEAAOSwH3piheky
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  27. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Nope don't see it moving the guide
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  28. swingmanu
    Post

    Why is my chair tensioner not tensioning ?

    Hi, yes @Franz that's the one. I have an xj650 4k0 Europe. The tensioner is the manual one with locking bolt. Prior to dismantling the bike,...
    Post by: swingmanu, Jun 20, 2022 in forum: XJ Technical Chat
  29. swingmanu
    Thread

    Why is my chair tensioner not tensioning ?

    Hi, Rebuilding the engine is going well. I am now reinstalling the chain tensioner following the manual. I installed it and released the bolt...
    Thread by: swingmanu, Jun 19, 2022, 66 replies, in forum: XJ Technical Chat
  30. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    Once again, thank you for the help ! It's coming back together this weekend ! I'll keep progress posted ;)
    Post by: swingmanu, Jun 17, 2022 in forum: XJ Technical Chat
  31. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    Sweet, The model I have (4k0) only has bolts for the cam cover. No washers. Then again I can always add some compressions washers but even from...
    Post by: swingmanu, Jun 17, 2022 in forum: XJ Technical Chat
  32. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    Sweet, any preference in which model? Manu
    Post by: swingmanu, Jun 17, 2022 in forum: XJ Technical Chat
  33. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    I have access to this https://www.permatex.com/products/gasketing/gasket-sealants/permatex-aviation-form-a-gasket-no-3-sealant-liquid-16-oz/ this...
    Post by: swingmanu, Jun 16, 2022 in forum: XJ Technical Chat
  34. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    ok cool, thats clear. I dont have this model of engine. Mine is the european 4K0 so the red tacky thing also acts as sealant. My valve cover isnt...
    Post by: swingmanu, Jun 16, 2022 in forum: XJ Technical Chat
  35. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    Thanks all for the help on this. It seems the kit provided everything I need. Yambits was super helpful. I have a final request for you pros out...
    Post by: swingmanu, Jun 16, 2022 in forum: XJ Technical Chat
  36. swingmanu
    Post

    Should there be play on the carbs nylon washer ?

    Very good info thanks ! Manu
    Post by: swingmanu, May 29, 2022 in forum: XJ Technical Chat
  37. swingmanu
    Post

    Should there be play on the carbs nylon washer ?

    Wow thank you all. @Mezzmo That video series is incredible btw. Thank you for doing it, it's helped me so much. I moved forward and reassembled...
    Post by: swingmanu, May 28, 2022 in forum: XJ Technical Chat
  38. swingmanu
    Post

    Should there be play on the carbs nylon washer ?

    Yes this is an amazing pdf, that's the one I am following along with a YouTube video. Maybe I'll go ahead and put it all back together as is :)
    Post by: swingmanu, May 28, 2022 in forum: XJ Technical Chat
  39. swingmanu
    Post

    Should there be play on the carbs nylon washer ?

    Great, maybe he can shine a light, I don't think it will matter much in the sense that the seal itself needs to seal. the washer acts as dust seal...
    Post by: swingmanu, May 28, 2022 in forum: XJ Technical Chat
  40. swingmanu
    Post

    Should there be play on the carbs nylon washer ?

    https://images.cmsnl.com/img/partslists/yamaha-xj650-1980-4k0-europe-214k0-300e1-carburetor_big3IMG00996396_3534.gif on this I can't find it....
    Post by: swingmanu, May 28, 2022 in forum: XJ Technical Chat
  41. swingmanu
    Post

    Should there be play on the carbs nylon washer ?

    I tried to look for it there, but on the exploded view of the carbs I can't find the washer number... Manu
    Post by: swingmanu, May 28, 2022 in forum: XJ Technical Chat
  42. swingmanu
    Post

    Should there be play on the carbs nylon washer ?

    I can see Xj4ever sells these but unfortunately i can't order these from where i am (Finland), would anyone know the proper thickness these are...
    Post by: swingmanu, May 28, 2022 in forum: XJ Technical Chat
  43. swingmanu
    Thread

    Should there be play on the carbs nylon washer ?

    Hi, Another post to quickly ask if there should be this much play on the nylon washers or are mine just worn off and if the case which should i...
    Thread by: swingmanu, May 28, 2022, 21 replies, in forum: XJ Technical Chat
  44. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    Thanks I sent email to them ! Indeed it feels like all in one ;)
    Post by: swingmanu, May 27, 2022 in forum: XJ Technical Chat
  45. swingmanu
    Post

    Is this gasket including Cam chain tunnel seal ?

    With further search it looks just like the athena kit https://www.officine08.com/p80519_engine-gasket-kit-yamaha-xj-650-athena.html which is said...
    Post by: swingmanu, May 27, 2022 in forum: XJ Technical Chat
  46. swingmanu
    Thread

    Is this gasket including Cam chain tunnel seal ?

    Hi, I ordered a full kit from this place https://yambits.co.uk/advanced_search_result.php?keywords=GSF059 And i can clearly see the Cam chain...
    Thread by: swingmanu, May 27, 2022, 14 replies, in forum: XJ Technical Chat
  47. swingmanu
    Post

    A handy guide to not rebuilding your slipping starter clutch.

    Thanks k-moe, I've tried it all now. Brake cleaner in there, pulling the clutch lever, rolling the bike back and forth. The brake cleaner helped a...
    Post by: swingmanu, Nov 26, 2021 in forum: XJ Technical Chat
  48. swingmanu
    Post

    A handy guide to not rebuilding your slipping starter clutch.

    Here it is : [MEDIA] So it cranks for a little bit and then spins...
    Post by: swingmanu, Nov 25, 2021 in forum: XJ Technical Chat
  49. swingmanu
    Post

    A handy guide to not rebuilding your slipping starter clutch.

    Thanks for the write up! I have that issue since i bought the bike, changed with oil for proper jaso, but still can't crank. Rebuilt the starter...
    Post by: swingmanu, Nov 24, 2021 in forum: XJ Technical Chat
  50. swingmanu
    Post

    I can't get the carb bowl drain screws out...

    Yup heating seems to be the way to go. I have the same screws as you, i need to get these heated up asap ! Thanks for the confirmed tip Manu
    Post by: swingmanu, Nov 21, 2021 in forum: XJ Technical Chat
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