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1981 wiring harness

Discussion in 'XJ Technical Chat' started by Lokitruck, Feb 25, 2016.

  1. Lokitruck

    Lokitruck Member

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    can i put a 1981 wiring harness from an xj650 on my 1982 xj650
     
  2. XJ550H

    XJ550H Well-Known Member Premium Member

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    according to the list below the only different part is the sidestand relay is not in the 81 harness
    so the simple answer is no.
    the wiring from the pick up coil is where you have to look with out the relay all 4 wires go to the tci. with the relay 2 wires share a common connection to the tci with a wire running to the relay in the 4th position.
    the tci unit is not the same
    but you could do it if you added the sidestand wiring setup
    the haynes manual has both wiring diagrams in it to to compare.
    haynes 650-750 free down load
    http://www.manualslib.com/manual/837861/Yamaha-Xj750.html

    XJ650 Maxim and Midnight Maxim models:

    Flasher: near the steering headpipe, on right side frame rail, under the right side ignition coil.
    Flasher canceller: under the rear of gas tank, behind ignition coils
    Starter motor solenoid/relay: on right hand side, attached to and behind the battery box.
    Diode block: inside the headlight housing.
    Starter/Ignition cut-off relay (no color): behind the turn signal self-canceller. (note: the drawing and the description in the service manual is wrong).
    1980-81 Sidestand (kickstand) relay (blue): did not use.
    1982-84 Sidestand (kickstand) relay (blue): frame bracket outbound of LH frame tube, just behind the left ignition coil.
    Headlight relay (yellow): behind the left frame side cover, on the plastic regulator-rectifier mounting plate. (note: the drawing and the description in the service manual is wrong).
    Neutral switch: in a hole in the bottom of the crankcase, just "outside" of the oil pan, on the bottom of the engine, up inside a recessed "well".
     
    Last edited: Feb 26, 2016
  3. Lokitruck

    Lokitruck Member

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    I wanted the wiring harness to do a minimum
     
  4. XJ550H

    XJ550H Well-Known Member Premium Member

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    if you plan on removing the side stand relay you can do it, as it is removed for testing and bike will run
    down load the haynes manual and look at the 650H (81) wiring diagram and the 650 J K (82 83) wirediagram
    have you seen the minim wire diagrams posted on this site? i can post the if you need to see them
     
  5. Lokitruck

    Lokitruck Member

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    I do have the minimum wiring diagram. I'm going to follow it when i get a new wiring harness
     
  6. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    Also, 81 has a mechanical tach, 82 has electric tach
     
  7. Lokitruck

    Lokitruck Member

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    I actually found an 1982 xj650 wiring harness on ebay so i hope i can make it work
     
  8. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    I wonder though, why aren't you just using the harness the bike already has?
     
  9. Lokitruck

    Lokitruck Member

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    Honestly i'm scared ill mess something up so i'd rather get another one to try it on then replace if it turns out right.
     
    k-moe likes this.
  10. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    That is a good reason.
     

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