1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

Best kind of fuel line and clamps?

Discussion in 'XJ Technical Chat' started by mikeames, Feb 8, 2015.

  1. mikeames

    mikeames Member

    Messages:
    188
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Vancouver, WA
    Seems like the fuel line I get from my local motorcycle store always gets hard after a year to two...and eventually starts leaking at the connections. I used M%$#$Pro Brand (Neoprene??) last time I re-plumbed it. The stuff was more expensive than rubber and was not supposed to harden...and now it's hard and leaks.
    I'd also like to find some better quality clamps... The wire type are hard to remove and install and they never stay tight either... Any thoughts on either of these two issues?
     
  2. Polock

    Polock Well-Known Member

    Messages:
    9,751
    Likes Received:
    2,097
    Trophy Points:
    113
    Location:
    Beaver Falls, PA
    i got some yellow "tygon" tube and don't use clamps
    you want PVC line
     
    nablats likes this.
  3. mikeames

    mikeames Member

    Messages:
    188
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Vancouver, WA
    Polock...do you mean you're happy with the Tygon? I've seen it online but never used it...
    How do you not use clamps? Do you have to heat it to install it over the barbs?
     
  4. Polock

    Polock Well-Known Member

    Messages:
    9,751
    Likes Received:
    2,097
    Trophy Points:
    113
    Location:
    Beaver Falls, PA
    happy as a dog rolling in sh** (that's happy)
    i take that back about clamps, i have tiny zip ties on the fuel filter because i grab it to pull the line off the tank.
    no clamps on the tank or carbs, don't need them. the line is kind of soft and streachy, pushes right on and seals.
    pretty sure 1/4 inch ID is the size 1.53 a foot
    http://www.mcmaster.com/#tygon-tubing/=vtrl7e
     
  5. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

    Messages:
    14,841
    Likes Received:
    5,157
    Trophy Points:
    113
    Location:
    near utica, new york
    I often use the blue snowmobile fuel line.
     
  6. chris123

    chris123 Active Member

    Messages:
    232
    Likes Received:
    80
    Trophy Points:
    28
    Location:
    Benicia, ca
    Hello sir. Do you still use the blue snowmobile fuel line?

    I’ve been looking at the tygon f-4040-a fuel line listed above. Motion Pro sells this as their premium fuel line. Downside is the price. $4/foot is about the best price I can find for smaller quantities.

    Then again, the OEM fuel lines on my ‘87 Yamaha don’t look horrible..
     
  7. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

    Messages:
    14,841
    Likes Received:
    5,157
    Trophy Points:
    113
    Location:
    near utica, new york
    Yes I do… And to think, you could replace the fuel lines on your bike for only four bucks...
     
    chris123, jayrodoh and Roast644 like this.
  8. Roast644

    Roast644 Well-Known Member

    Messages:
    476
    Likes Received:
    454
    Trophy Points:
    63
    Location:
    WASHINGTON
    I think I'd pony up 4 bucks to not have my bike burst into flames at a stop sign somewhere. Well...at least 3 bucks.
     
    Jetfixer, chris123 and jayrodoh like this.
  9. chris123

    chris123 Active Member

    Messages:
    232
    Likes Received:
    80
    Trophy Points:
    28
    Location:
    Benicia, ca
    Okay, you guys convinced me. I’ll need to take the $4 from my brake system budget though… :D


    (Kidding!)
     
    jayrodoh and Roast644 like this.
  10. chris123

    chris123 Active Member

    Messages:
    232
    Likes Received:
    80
    Trophy Points:
    28
    Location:
    Benicia, ca
    I’d like to replace all the fuel and vacuum lines on my bike (yx600).

    Does anyone know roughly what quantity and sizes of line are typically needed?

    I think I will buy 1/4 ID tygon for the fuel line. I know it’s very easy to work with and won’t hold a “memory”. I don’t expect that the bike will ever experience freezing temperatures either.

    I have 6.4mm ID norprene on hand that I’d like to use for the vacuum lines. Any issues with this material or ID?

    Thank you for the support!
     
  11. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

    Messages:
    14,841
    Likes Received:
    5,157
    Trophy Points:
    113
    Location:
    near utica, new york
    It’s just vacuum.....
     
    chris123 likes this.
  12. Melnic

    Melnic Active Member

    Messages:
    503
    Likes Received:
    210
    Trophy Points:
    43
    Location:
    Maryland
    the 10% ethanol will harden many types of rubber fuel lines. I spent years flying RC airplanes and bigger ones used 2 stroke Gas engines and when ethanol came to be, our fuel lines hardened up and the clunks froze hard to what ever orientation we stored the fuselage, often causing us to stall when inverted.
    We were switching out fuel line once or twice a year until Tygon was popularized amongst us.
    For my XJ650, I"m using ethanol free only (traveling 30 mins to fill up jugs) but if I used 10% ethanol, Tygon is the way to go IMO.
     
    chris123 likes this.
  13. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

    Messages:
    14,841
    Likes Received:
    5,157
    Trophy Points:
    113
    Location:
    near utica, new york
    You shouldn’t have gas in your vacuum line.
     
    chris123 likes this.
  14. Dave in Ireland

    Dave in Ireland Well-Known Member

    Messages:
    611
    Likes Received:
    351
    Trophy Points:
    63
    Location:
    Ireland
    Vacuum hose should be thick-walled, too. A collapsed vacuum pipe is as much use as tits on a bull.
     
    hogfiddles and chris123 like this.
  15. chris123

    chris123 Active Member

    Messages:
    232
    Likes Received:
    80
    Trophy Points:
    28
    Location:
    Benicia, ca
    I ended up getting 10’ of 1/4” ID x 3/8”OD Tygon for fuel (I have three bikes).

    I have the 1/4”ID x 3/8” OD norprene (neoprene) on hand that I plan on using for vacuum. It’s listed as having 1/16 wall.


    Edit:
    From McMaster Carr:

    The industry standard for fuel and lubricant applications, this tubing can be used intermittently with petroleum-based products without becoming hard or brittle. Do not use with ethanol-based gasoline. It is flexible, so it bends easily around objects.
    …”
    o_O
    I guess ethanol based is different than ethanol blended.
    https://www.mcmaster.com/product/5552K25


    Edit x 2:
    The only tubing material more suited to gas/ethanol I see is Flurane F-5500-a (Viton), but it’s not readily available. Tygon is good enough for me.
    https://www.bnl.gov/esh/shsd/pdf/compressed_gas/chem_comp_tubing_material.pdf
     
    Last edited: Aug 7, 2023
  16. Dave in Ireland

    Dave in Ireland Well-Known Member

    Messages:
    611
    Likes Received:
    351
    Trophy Points:
    63
    Location:
    Ireland
    Should be more like 1/8" to 3/16" bore, 1/8" to 3/16" wall, depending on what fits your vac spigots. There's no flow as such, all it has to do is resist collapsing.
     
    chris123 likes this.
  17. chris123

    chris123 Active Member

    Messages:
    232
    Likes Received:
    80
    Trophy Points:
    28
    Location:
    Benicia, ca
    Thanks Dave. I’ll find something a bit smaller.
     
  18. Jetfixer

    Jetfixer Well-Known Member

    Messages:
    3,191
    Likes Received:
    1,501
    Trophy Points:
    113
    Location:
    Nothern Indiana
    I use fuel line from Autozone with no issues and actutal vacuum hose as well.
     
    chris123 likes this.

Share This Page