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Carb Work Questions

Discussion in 'XJ Technical Chat' started by jmcgrew, Feb 8, 2017.

  1. jmcgrew

    jmcgrew Member

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    Hey.... working on my carbs for an 82 XJ550 Seca and I have have some questions on how to get some items removed.

    Can someone inform me how to remove this part?
    upload_2017-2-8_12-48-40.png

    Also.. The pilot jet the previous owner did some major damage to the heads... is there any option to get them removed?

    Much thanks!
     
  2. Timbox

    Timbox Well-Known Member

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    See "in the church of clean"
    http://www.xjbikes.com/forums/threads/in-the-church-of-clean.14692/

    This is just what I have done in the past, I am sure there are many different ways. I use PB blaster or another type of penetrating oil, let it set overnight to really get it soaked. If you have a rubber coated pliers or something that will not scratch the brass, grab the outside of the barrel and start to move it clockwise and anti-clockwise to break it loose. Once it is moving add some pull and tilting movement as well. These can be a real pain to remove and not damage at the same time. Patience is the key here so be careful if you want to reuse them again.

    Jets can be done a combination of ways, penetrating oil, B-12 Chemtool, and even drilling if need be. Think others will be along to help out with the jets, what I do might not be the beset for you. Good luck.
     
  3. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Pliers, or cut a new slot.
     
  4. XJ550H

    XJ550H Well-Known Member Premium Member

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    pilot jet can be removed with a #1 easy out screw extractor
    plenty of kroil or pb blaster soak it for a few days.

    for the valve body the oring is the problem heat it up. if you are replacing the body heat it up and grab with small vise grips I crushed one before I heated it up

    I assume you took the retaining plate off.

    if you are talking about the screen thing it pops off with a tiny screw driver
     
  5. jmcgrew

    jmcgrew Member

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    I got all the Pilot Jets out with a screw extractor. Now on to the valve body. Thanks for everyones help.
     

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