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Having issues with starting while at operating temp

Discussion in 'XJ Technical Chat' started by Donglord, Apr 7, 2026 at 12:55 PM.

  1. Donglord

    Donglord Member

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    (I believe the bike is a ‘82 xj750) The issue I’m having, is when I got to start it up on a cold start, she fires right up after maybe 2 or 3 cranks and sounds great. She’s rides extremely well and has no issues. But after I’ve ridden a while and I shut it off, if I go to start it while it’s hot then the stater sounds super crunchy like it’s not making full contact. It’s sounds like it’s catching for a half second, then is super crunchy. I’ve tried this with 2 known good starters and known good batteries. After I let it sit over night (or let it cool completely) the issues disappears and the bike fires right up. Any advice is helpful
     
  2. Dan Gardner

    Dan Gardner Well-Known Member Premium Member

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    That noise is the starter clutch failing to engage. Common problem. Gets worse with time and heat.

    Start here:
    https://www.xjbikes.com/forums/thre...building-your-slipping-starter-clutch.130438/

    Unfortunately, reviving the starter clutch is no small task - at a minimum you need to pull the engine and split the cases to get to the starter clutch. Once you go that far there is a lot of other "while you're in there" things you could do.

    I just rebuilt one over the winter and installed new springs in the starter clutch. Haven't had it out a hot day yet (have had no hot days yet), but so far so good. Here is my story:
    https://www.xjbikes.com/forums/threads/shell-rotella-t6-15w-40-synthetic-oil-experiment.132471/
     
  3. Donglord

    Donglord Member

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    I read the thread about the other things it MAY be. I haven’t noticed any drive clutch slipping at all. I can probably give the Seagram treatment a go and see what that does. But if all else fails, do you happen to have a link to a thread that takes me through the steps of splitting the case and replacing the old starter clutch?
     
  4. Dan Gardner

    Dan Gardner Well-Known Member Premium Member

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    Yes, @Jetfixer did a thread on it: https://www.xjbikes.com/forums/threads/dreaded-starter-clutch-replacement.130190/

    Also, get a Haynes manual (or similar).

    While you're in there, you will 100% want to replace the primary chain guide.

    Then you have to decide how far you want to go and what your budget is - personally, if I'm getting that far into it I would at least want to hone the cylinders and lap the valves. All the gaskets and o-rings and stuff isn't free, so you need to budget for it.
     

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