1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

plug wire verification

Discussion in 'XJ Technical Chat' started by wink1018, Feb 7, 2015.

  1. wink1018

    wink1018 Active Member

    Messages:
    420
    Likes Received:
    51
    Trophy Points:
    28
    Location:
    Muncy, Pennsylvania
    I started having issues with my 81 xj650. Today I was out troubleshooting the issue. Well, I went to pull a cap off of one of the spark plugs. I was awakened with authority. My ignition is sparking around the wires and caps.

    Which brings me to the following...

    After researching, I came to the conclusion that I need to replace the wires and caps. If my research is correct, I can cut the wire from the good coil. Splice new non-resistor wire. Use a non-resistor cap. And use a resistor spark plug. All should keep my resistance close to stock levels per cylinder.

    Can someone verify my thought process on this issue?
     
  2. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

    Messages:
    19,690
    Likes Received:
    6,781
    Trophy Points:
    113
    Location:
    The City of Seven Hills
    You can do just that, or you can use resistor caps with non resistor plugs. So long as the total resistance is the same you're golden.

    Keep in mind that the factory wires are molded into the coil body, so you will need to leave some length of the original wires on in order to splice. I like to wrap the old portion of wire with self-amalgamating tape to insulate any cracks that might be there.


    While you're at it you should inspect your coils for cracks. You can either clean the coil body and seal any cracks with epoxy, or get new coils.
     
    Last edited: Feb 8, 2015
  3. wink1018

    wink1018 Active Member

    Messages:
    420
    Likes Received:
    51
    Trophy Points:
    28
    Location:
    Muncy, Pennsylvania
    I am hoping I do not need to replace the coils at this time. However, I will definitely thoroughly inspect them when they are removed.
     

Share This Page