1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

(PSA?) Manifold bolt torque

Discussion in 'XJ Technical Chat' started by mwhite74, Aug 4, 2019.

  1. mwhite74

    mwhite74 Member

    Messages:
    971
    Likes Received:
    18
    Trophy Points:
    18
    Location:
    St John's Newfoundland, Canada
    Hi everyone,

    I just figured out something that has been plaguing my bike for probably the better part of 4 years... I had been having a rising idle (when hot), which led me to have my idle screws way too far out, etc... As you can guess, I was trying to compensate for a lean condition. This led to fouling while idling and white while under power.

    A few days ago I replaced my intake manifold gaskets (paper with permatex spray a gasket (the red, tacky stuff). Bike ran worse that before (spitting, misfiring, etc...) the whole nine yards. Maybe needed a sync???
    Picked up a used carb sync for 60 (canadian), tried my luck again. It was impossible to keep it idling right and then, there was the dreaded chirp/kiss. On a misfire I actually saw a spritz from carb 4 intake manifold!

    Resigning myself to removing the carbs and sourcing a new set of gaskets, I removed the carbs and took the alan key to the manifold bolts.... just past hand tight!!! For shits I used the 7.2 foot pounds and multiplying by 12 I set my small torque wrench to 86.5 inch/lbs. Re-tightened all to that spec, reinstalled the carbs (reset to 2.25 turns out) and holy, what a difference. No more hanging idle or rising idle as the bike warms up... Went for a rip on the highway and after leaving the idle sat at 1100 rpms, which is something it's never really done.

    Moral of the story: don't be afraid to torque to spec, and trust your tools!

    Now, onto the slipping clutch!
     
    Jetfixer and k-moe like this.
  2. mwhite74

    mwhite74 Member

    Messages:
    971
    Likes Received:
    18
    Trophy Points:
    18
    Location:
    St John's Newfoundland, Canada
    Update on clutch: Seized cable! Replaced and no slip + no more stumble (for those who remember me from back then). Today was a good day. Ride safe guys/gals.
     
    Jetfixer likes this.

Share This Page