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Thermoswitch test?

Discussion in 'XJ Technical Chat' started by Linker, May 26, 2014.

  1. Linker

    Linker Member

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    Is there any way to bench test the thermoswitch assy and Thermo unit in the thermostat unit. I'm rebuilding one. Was going to replace them as a precaution till I saw the price. If I can bench test them I'd reuse.
     
  2. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Here are the procedures for the testing of the temp gauge sending unit (the "thermo unit" with the single electrical terminal) and the fan control switch (the "thermoswitch", which has 2 electrical terminals):

    Thermo unit:

    1) do not drop this sensor! If dropped/shocked, it should be replaced, regardless of testing to specifications or not!!

    2) Testing: immerse in cool water. Attached ohmmeter leads (+ lead to terminal, - lead to body of unit) and slowly heat the water. Measure the resistance at various temps. Specified values are:

    156 ohms resistance at water temp = 122F
    28.4 ohms resistance at water temp = 212F
    17 ohms resistance at water temp = 248F

    Make sure your thermometer is accurate!



    Thermoswitch:

    1) do not drop this sensor! If dropped/shocked, it should be replaced, regardless of testing to specifications or not!!

    2) Testing: immerse in cool oil. Attached ohmmeter leads (+ lead to one terminal, - lead to other terminal) and slowly heat the oil. Measure the resistance at various temps. Specified values are:

    Heat-up tests:
    infinite resistance at oil temp between 32F - 208.4F
    0 ohms resistance at oil temp between 215.6 - 226.4F

    Cool-down tests:
    0 ohms resistance at oil temp between 226.4 - 208.4F
    infinite resistance at oil temp between 208.4 - 32F

    Make sure your thermometer is accurate
     

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