1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

XJ550 secca shim issue help needed

Discussion in 'XJ Technical Chat' started by Dave ashworth, Apr 11, 2026.

Tags:
  1. Dave ashworth

    Dave ashworth New Member

    Messages:
    6
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    sy226yg
    20260411_121727.jpg
    Does anyone know how to move the bucket under the shim, to the forward position, so the notch is at the front of the cam, as to lift out the shim, when using the appropriate tool. The other 3 buckets were very easy to move into position. This one is stuck fast and will not move.
     
  2. FJ111200

    FJ111200 Active Member

    Messages:
    604
    Likes Received:
    124
    Trophy Points:
    43
    Location:
    Crewe, Cheshire, England
    I would spray a bit of WD40 or similar around the side of the bucket and then use a screwdriver in the slot to move the bucket.
     
  3. Dave ashworth

    Dave ashworth New Member

    Messages:
    6
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    sy226yg
     
  4. Dave ashworth

    Dave ashworth New Member

    Messages:
    6
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    sy226yg
    Thanks very much, I've tried that, it's VERY stuck
    The bucket notch is located right under the end of the cam, making it very difficult to get any tool in.
     
  5. FJ111200

    FJ111200 Active Member

    Messages:
    604
    Likes Received:
    124
    Trophy Points:
    43
    Location:
    Crewe, Cheshire, England
    Can you depress the bucket, either by turning the camshaft or a sharp tap on top of the shim with a hammer and screwdriver? Sometimes just turning the camshaft a few times helps to move the bucket.
     
    Dave ashworth likes this.
  6. Dave ashworth

    Dave ashworth New Member

    Messages:
    6
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    sy226yg
    You can turn the camshaft and it will depress the shim.
    I have used a hammer and punch on the bucket as much as I dared to move it into position, it had no effect whatsoever.
    Also, the shim removing tool, will depress the bucket, to the correct position, that does give you enough room to remove the shim, IF I could move the notch to the forward position. I have tried for several hours and it will not move. What do you think of removing the cam, to access the bucket directly. I don't really want to do this.
     
  7. FJ111200

    FJ111200 Active Member

    Messages:
    604
    Likes Received:
    124
    Trophy Points:
    43
    Location:
    Crewe, Cheshire, England
    Sounds like you've tried everything and nothing has worked, so yes, i'd consider removing the camshaft. PITA
     
  8. Roast644

    Roast644 Well-Known Member

    Messages:
    541
    Likes Received:
    499
    Trophy Points:
    63
    Location:
    WASHINGTON
    You might try the wire under the valve method instead of the shim tool. If its the Motion Pro tool, it does not seem to fit well on the 550. I assume you are trying to rotate the bucket with the valve closed and without the shim tool since it traps the bucket from rotating.
     
  9. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

    Messages:
    9,273
    Likes Received:
    2,044
    Trophy Points:
    113
    Location:
    The room where it happened
    The buckets are supposed to spin when in operation, I can't recall ever hearing of one that is stuck like yours is. Perhaps an overnight soak with a real penetrating oil instead of just WD-40 would help?
     
  10. Dan Gardner

    Dan Gardner Well-Known Member Premium Member

    Messages:
    1,530
    Likes Received:
    776
    Trophy Points:
    113
    Location:
    Minneapolis, MN
    I’ve never had a bucket stick like that. Seems like it would be real bad since they are supposed to move freely.
     
  11. FJ111200

    FJ111200 Active Member

    Messages:
    604
    Likes Received:
    124
    Trophy Points:
    43
    Location:
    Crewe, Cheshire, England
    Dave, are you having any luck with it?
    A couple more ideas to go with Chacals tip, you could try some diesel poured onto and around the bucket and maybe a heat gun like is used for paint stripping, i don't think i'd go for a blow torch unless it's a last resort. Heat is a great persuader.
    Can you fashion your own tool to get under the camshaft lobe? An old screwdriver shaped and ground with an angle grinder maybe? I make all sorts of gizmos when needed and a result is a result.
    Can you get the bike fired up?
     
  12. Dave ashworth

    Dave ashworth New Member

    Messages:
    6
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    sy226yg
    Thanks l have done it, this one was tough but now happy days
     
  13. FJ111200

    FJ111200 Active Member

    Messages:
    604
    Likes Received:
    124
    Trophy Points:
    43
    Location:
    Crewe, Cheshire, England
    Great stuff. What was the method?
     
  14. Dave ashworth

    Dave ashworth New Member

    Messages:
    6
    Likes Received:
    0
    Trophy Points:
    1
    Location:
    sy226yg
    Ok this is how. Turning the engine over clock wise, the bucket moved to the left as l had been trying to move it right looking from the front of engine. The movement was only small, this continued until stopped .
    It was now under the cam again, but it now moved. I next fitted the shim tool a few times, the shim moved just a small amount, and now I could remove it. I then can get a tool in to move the bucket around to the front position its very tight.
    New shims needed !
     

Share This Page