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xj650 1982 uk bike gears jammed

Discussion in 'XJ Technical Chat' started by mike shannon, Sep 18, 2017.

  1. mike shannon

    mike shannon Member

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    hi from uk
    need some help

    bike in dry storage for 2 years 27 000 mls
    my xj650 uk 1982 bike i cant select any more than 2 gears which are ?? i have removed the clutch plates clutch drum still on the engine which is still in the frame

    next i removed the engine side cover to have a look at the gears cant see any faults no broken pins or broken springs

    as for the clutch drum on the engine it will not turn 360 deg just rocks back and forward which will be a greater or smaller movement depending on which gear it drops in to
    so any help would be great

    when i opened the gear box cover selectors in the position as shown in in the works shop manual the teeth locked in to each other and set parallel to the bottom of the casing
    mike
     
    Last edited: Sep 18, 2017
  2. Stumplifter

    Stumplifter Well-Known Member

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    Hi Mike,
    I personally have not been inside an XJ clutch. After you reach 5 posts you can post a few pics to clarify what you described above. Someone here will be able to help you.
     
  3. XJ550H

    XJ550H Well-Known Member Premium Member

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  4. mike shannon

    mike shannon Member

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    hello all
    thank you for the information
    XJ550H and thank you for the link i have printed it out and will get back to you plus the scan of the shifter cover above
    mike
     
  5. Jetfixer

    Jetfixer Well-Known Member

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    Suggest pull exhaust and drop oil pan, you may have a chain guide that has broke off chuncks jamming gears .
     
    Stumplifter likes this.
  6. mike shannon

    mike shannon Member

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    hi jetfixer
    thank you will do that as well
    mike
     
  7. mike shannon

    mike shannon Member

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    good morning
    got the thing sorted was one section of hard rubber all ok need more post so i can post photo thanks every one
    mike
    now to buy new gaskest
     
  8. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    That hard rubber was part of a broken chain guide. You need to replace it, or plan on a very expensive oil jet being ruined.
    You can ride the bike for a while with a broken guide, but not forever.
    You now have a winter poject.
    Split the case. replace the alternator chain guide, and rebuild the starter clutch.
     
  9. Polock

    Polock Well-Known Member

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    rock the wheel back and forth as you try to change gears
     

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