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What did you do to your Yamaha today?

Discussion in 'XJ Technical Chat' started by Cutlass84, Jun 4, 2007.

  1. Jetfixer

    Jetfixer Well-Known Member

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    So wife went to her mother's had day to myself :D Pulled exhaust and back wheel , polished lip and painted rim and repainted brake backing plate . Put new exhaust gaskets and reinstalled , reassembled rear wheel back brakes are so much better .
     

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  2. Craig B

    Craig B Active Member

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    Installed a new AGM battery. Tired of replacing the old led acid batteries every two years.
    Fired her up and drove to work today.
     
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  3. fastenova

    fastenova Member Premium Member

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    Picked up cylinders and head from machine shop. Cylinders are bored out to .5mm over, honed, and checked for flatness (good). Head has freshly ground and lapped valve seats, new valve stem seals, and was checked for flatness (good). Now just need to check ring end gap, then when I find time I can reassemble and check valve clearances and adjust as needed. Hoping to find time this weekend but have a lot of other things going on... Then break it in and ride!

    Oh, and the cost was $60 less than originally quoted, so that makes me very happy!
     
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  4. fastenova

    fastenova Member Premium Member

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    No post for two days!? I guess I'd better post again.

    Last night I reinstalled cams on my head (not installed on bike) to check valve clearances, and VERY carefully rotated cams individually so as not to bend valves. Ordered 6 shims and one replacement locating dowel pin as the machine shop got it quite out of round when they removed for cleaning. I checked ring gap and they all look great. So, now I wait for parts... While Len is lightning quick, it's never quite fast enough! I wish that USPS had a 4-hour delivery option from Len to XJ-enthusiasts. Amazon Prime has spoiled me.

    Also installed electronic flasher and LEDs for the turn signals, MUCH brighter which makes me feel better about being seen.
     
  5. XJ550H

    XJ550H Well-Known Member Premium Member

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    please post what type and brand flasher you used
     
  6. Minimutly

    Minimutly Well-Known Member

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    Finally got around to building up my xj600 rack, previously I had ultrasonic cleaned them and turned down the "flanges" to fit the 650 manifolds. Now I want to wet set the floats, fit the rack to tune basic settings. Fully expect to need to change main and idle jets, maybe even adjust the main jet height, or investigate adjusting needle height. I'm guessing either will need shimming.
     
  7. fastenova

    fastenova Member Premium Member

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    I got both the bulbs and the flasher unit from superbrightleds.com. I've been a customer of theirs for many years and always found their products to be of higher quality than Amazon or eBay cheap junk.

    The flasher got zip tied onto the same place the OEM flasher holder goes over. The terminals were removed from their plastic housing and inserted directly in to the stock spade connectors - red to brown, black to brown/white.

    LED bulbs are 1156-NW27-T
    Flasher is LF1-S-FLAT

    Natural white bulbs are more yellow than stock incandescents, if you want the more orange look, go with the amber bulbs.

    This is much brighter than OEM, which makes me think I will be a little more visible on the road.
     
    XJ550H likes this.
  8. Plug

    Plug Active Member

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    Got caught out in a severe thunderstorm 10 miles from home. Pea size hail, 60 mph wind and no place to stop.
     
  9. Jetfixer

    Jetfixer Well-Known Member

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    So I bought the hard bags a couple of months ago , raining and it is cold out went ahead and mounted them. I have to fabricate a bracket for the turn signals ran out of time so will have to finish sometime this week. I need to sand the bags down they have some scratches and they are red does not match the yellow on the bike , think I will paint them black .
     

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  10. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    I see a red door and I want to paint it black............

    Nice wheels on the import.
     
  11. Jetfixer

    Jetfixer Well-Known Member

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    Finished fabricating turn signal bracket and mounting hard bags . Went for a nice ride bike ran fantastic ride over 50 miles the smell of cut grass and flowers were strong scents . Got a long straight country road opened throttle bike pulled so good . :D
     
  12. XJ550H

    XJ550H Well-Known Member Premium Member

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    rode mine to work this morning . on the way home I thought my hair was tickling ny nose, when i looked at my nose I had a Yellow Jacket sitting on my nose going for a ride with me.:eek:
     
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  13. Bluegray57

    Bluegray57 Active Member

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    Took receipt of the Road rage engine guards and fuse box upgrade kit from XJ4Ever. Went through the documentation and verified all parts present and accounted for. Scheduled the work with the shop (me) for early next week. I did fondle the bike just a bit as well.
     
  14. XJ550H

    XJ550H Well-Known Member Premium Member

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    bike gotta pay the bill some how:rolleyes:
     
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  15. dowski68

    dowski68 Well-Known Member

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    loaded bike up for trip to shop. Having front forks rebuilt.;)
    Insurance called and said I should have check by next week.
    Tomorrow going to get parts bike :D
    An 1985xj700x from california-missing rear shock and carbs should be a good deal hopefully
     
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  16. Jetfixer

    Jetfixer Well-Known Member

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    Finally did it rode 390 miles bike ran great hit 85.for awhile . The starter clutch even cooperated , all was good till I had flashbacks to Wrath of Kahn moment i had my face shield up and a bug went into my ear ...thought of Checkov getting bug in his ear ...pulled over ripped helmet off for some type of critter . I think I slaughtered a large population of nats got so bad had to clean face shield several times . Was a great day another reason I love a shaft drive bike ...no lubing of chain and needing to adjust .I mounted hard bags and really dig them just need to repaint them .
     

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  17. fastenova

    fastenova Member Premium Member

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    After a few weeks of having the bike apart, finally got it all reassembled and fired up. Despite not having tuned or synced the carbs, I took it for a short ride and HOLY fast... There was really something wrong before. I kept it under 50% throttle and 5500 RPM and it is way faster than I've ever experienced.

    So excited to finish the break in process, colortune and sync, and get to ride a bit more aggressively to see this motor's full potential.

    Thanks to everyone for all the great info, and @chacal for the quality parts and fantastic service! Going to be a good, long weekend...
     
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  18. dowski68

    dowski68 Well-Known Member

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    Went to get parts bike and half of it was missing :eek:.
    Still got the parts that I needed though, kinda disappointed however I not upset or anything.
    Now I just waiting for the forks to be done and on the road again. :D
     
  19. dowski68

    dowski68 Well-Known Member

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    So this morning I took out the ne to me front fender and started to clean the surface rust of the underside and decided since I have a some time before I get my bike back I am going to repaint the fender. As the current color is blue I need to repaint to black.
    also have been thinking about changing the front levers to the adjustable type as I have somewhat short fingers and I find it hard to cover the front brake. Just thoughts I ponder while gazing upon my bike unless it is at the shop. ;)
     
  20. Minimutly

    Minimutly Well-Known Member

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    Got the hitachis for the seca 650 back together, drop test nicely, set the synch to the edge of the first hole. I didn't go full church, need something to do another day (actually I just need to get this one running to see if it's worth pursuing as a complete bike). Need to wet set them, then back on.
     
  21. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    Ummm--- got another trophy
    IMG_4020.JPG
     
  22. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    I fitted the correct oil cooler for my baby.
    As it turns out the Turbo oil cooler will kiss the front fender when you have to suddenly stop for a jaywalking deer. Other than that issue it worked fine.
     
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  23. Minimutly

    Minimutly Well-Known Member

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    Managed to remove the four seized float drain screws from the seca's hitachis - introduced them to Mr blobby the tig torch. Went a bit further and added sizeable lumps on the ends (in stainless), need to machine them to size and cut a slot, good to go.
     
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  24. Nuch

    Nuch Well-Known Member

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    Interested in sharing a picture?

    (of the cooler... not the deer.)
     
  25. Tim O

    Tim O Active Member

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    You never know it might be a very attractive deer
     
  26. MattiThundrrr

    MattiThundrrr Not a guru

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    Oh dear
     
  27. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    The deer feels sad now.

    The cooler is just the factory one that the rest of the world got.
    [​IMG]

    [​IMG]
     
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  28. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    ^ That is actually the correct "rest of the world" XJ550-650-750 short oil cooler (5 rows of fins)..........the Turbo coolers have 7 or 8 rows of fins, much taller, and won't fit anything but a Turbo frame properly w/o a LOT of monkeying around.
     
  29. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    My monkeys are experts, they just didn't think about emergency stops. The silly things don't ride. They won't even clean the bugs off for me.
     
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  30. XJ550H

    XJ550H Well-Known Member Premium Member

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    but they will pick them off each other...
     
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  31. Tim O

    Tim O Active Member

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    So.... much..... riding.....

    Was supposed to get a bunch of rain this afternoon but it never came. Put about 120 miles on the old girl.

    Went for a run to the bike shop and lunch...
    Then after mowing the lawn and clearing some brush, got back on the bike and didn't return until just now at 9PM.

    20180601_200838.jpg 20180601_121704.jpg
     
  32. SpearChucker

    SpearChucker Active Member

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    Damn that's a beautiful bike!
     
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  33. SpearChucker

    SpearChucker Active Member

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    Tim if you leave your helmet like that around here it goes for a walk. Nice day on a nice bike.
     
  34. SpearChucker

    SpearChucker Active Member

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    So the plan is to replace the ignition switch and clean a sticky starter button. I'll let you know how it goes.
     
  35. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    How did my 750r get into VA?
     
  36. SQLGuy

    SQLGuy Well-Known Member

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    Attempted to try BPR7EIX plugs. The local Advance Auto Parts said they had four. The guy brought a box of four to the counter and rang up four. I looked in the box. There were three. No other store had any.
     
  37. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Triples are popular now. I think you have found a cheap way to make one.
     
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  38. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    Great sale! Get three for the price of four!!
     
  39. Franz

    Franz Well-Known Member

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    Tank cover be finished soon. Yamaha XJ 900f tank cover.jpg
     
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  40. dowski68

    dowski68 Well-Known Member

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    Started to clean up the parts that I need to change for my accident. Handle bars and front fender. Currently the fender is blue while the rest of my xj700x is black. Gives me something to do while I waiting for the front forks are getting serviced.
    hopefully back on the road by the end of next week. Hopefully
     
  41. Minimutly

    Minimutly Well-Known Member

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    Just finished, wet set floats tomorrow
     
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  42. SQLGuy

    SQLGuy Well-Known Member

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    Well, the old plugs (which aren't very old) did just fine for a ride up to Denver to see Alan Parsons. About 125 miles round trip. Plenty of close-in parking for motorcycles in half-spots left next to people that can't properly park a car.
     
  43. MN-Maxims

    MN-Maxims St. Paul Minnesota

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    Fork seals on the 81 XJ650H , onto the brakes next!
     
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  44. Tim O

    Tim O Active Member

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    Had an intake valve that was a little wide (.16). Got it changed out (.11)

    Read the plugs and put 1/8 turn closed on the one that looked a little rich. Then did a good resync and tried to get really accurate with it.

    Oh my :D:D… she lept out of the neighborhood like a just branded gazelle...
     
  45. SQLGuy

    SQLGuy Well-Known Member

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    Got the fourth BPR7EIX and swapped out the plugs. Noticed that #2 is a bit leaner than the other three, which all look really good. I'll have to think about how to approach that. I don't have trimming for individual cylinders... just for 1/4 and 2/3. It could, I guess, be valve lash out of spec on that cylinder, or a partially clogged injector, I guess. I did have all the injectors cleaned and tested before I installed them, though. I have been thinking that I'd like to switch to some smaller injectors, to allow for better resolution on the fuel delivery. This might be a good opportunity for that.
     
  46. Minimutly

    Minimutly Well-Known Member

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    Wet set both sets of carbs earlier - the hitachis off the seca were close enough from dry setting, the mikunis on the other hand were miles low (like 20mm low), three times i tweeked them.
    Checked the clutch operation on the seca - it's not releasing. Cover off next job, need gasket first.
     
  47. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    20mm low? Is that even possible?
     
  48. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    You would have done better to leave it at .16. The clearances close up over time, and that one is now at the minimum allowable clearance to still be considered in spec.
     
  49. XJ550H

    XJ550H Well-Known Member Premium Member

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    at least he will have the replacement shim on hand
     
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  50. Tim O

    Tim O Active Member

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