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PROJECT 1100

Discussion in 'XJ Technical Chat' started by wizard, Oct 7, 2011.

  1. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    The master of CBE.* I bow to your ingenuity.



    *Crude But Effective.
     
  2. wizard

    wizard Active Member

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    Thank you, Fitz, I think, that pan will be good for another 30 years.
     
  3. wizard

    wizard Active Member

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    Motor ASB[​IMG][​IMG][​IMG]
     
  4. wizard

    wizard Active Member

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    Motor back in frame.[​IMG]
     
  5. wizard

    wizard Active Member

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    Valve cover baked to a turn.[​IMG]
     
  6. RudieDelRude

    RudieDelRude Member

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    "The myth buster" lol, please tell me that's new
     
  7. wizard

    wizard Active Member

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    What, the valve cover, Rudie ? that's 30 years old same as the rest of the bike.
     
  8. RudieDelRude

    RudieDelRude Member

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    Your sig. I've been following your project, and just noticed that in your signature.
     
  9. ken007

    ken007 Member

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    gday wiz, i have to ask, what did you do to get the motor back to that, ? did you blast it with a soft medium? do tell, thanks
     
  10. ken007

    ken007 Member

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    forgot to add, with my rd350 project,im at the stage to getting the cases all blasted etc and have been quoted 350 to do this by vapour blasting, but im painting it all again in black,it seems a waste to go to this expense just to repaint.
     
  11. wizard

    wizard Active Member

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    Yes Ken, if you look at the pics, it says BSB & ASB, before soda blast &..................
     
  12. wizard

    wizard Active Member

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    Yes Rudie, it was recently added, apparently that's what I do. lol.....
     
  13. wizard

    wizard Active Member

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    Ken I have paid from $40 to $180, like most things you get what you pay for, this one was a $180 job & worth every cent.
     
  14. ken007

    ken007 Member

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    thanks wiz, as you can tell i know very little about this, can you do this with the moter intact,?
     
  15. wizard

    wizard Active Member

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    Yes, but you have to plug every hole, but if any of the medium gets into the bores it just dissipates when it gets hot, I stuff strips of oily rag in the ports. After the blasting just pressure wash the residue off.
     
  16. ken007

    ken007 Member

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    thanks wiz, will look into it in brissy, my own build has hit a snag, we are selling our little house in the bush to use as a good deposit on a house in brisbane,so while we are in "save as money as we can mode" i dont think my wife would be thrilled to see me spending money on the bike till we are settled in, such is life,looking forward to watching you 1100 come back to life, good luck
     
  17. wizard

    wizard Active Member

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    More progress & new fuse box fitted.[​IMG][​IMG][​IMG]
     
  18. cds1984

    cds1984 Well-Known Member

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    It's a beautiful thing! Great work!
    I really like the workbench... my knees and back hate me for working on mine.
     
  19. wizard

    wizard Active Member

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    cds did you miss the Bike Lift thread ?
     
  20. cds1984

    cds1984 Well-Known Member

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    Yes I did miss it!
    Thanks for the link to it, very suave!

    back to the XS1100... There's something about that engine which makes me want to touch it.
     
  21. xjazz

    xjazz Member

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    All as I can say is wow! Nice work.
     
  22. Polock

    Polock Well-Known Member

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    there must be a reason you painted over that sticker on the frame tube
     
  23. wizard

    wizard Active Member

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    You know Polock, that"s the weirdest thing, I went back & looked at the frame again, after seeing that picture & there's nothing there, go figure, Perhaps I've got an x-ray camera. ;o)

    If you shine a very bright light on it, you can read "CAUSEWAY YAMAHA"
    & whatdayaknow, it's still in buisiness
     
  24. xjazz

    xjazz Member

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    What's the bike under cover in the background???
     
  25. wizard

    wizard Active Member

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    This one [​IMG]
     
  26. wizard

    wizard Active Member

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    Further progress, temporary shocks fitted.[​IMG]
     
  27. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Don't you just love the NON-swirly wheels? I've always been a big fan of Yamaha's straight-spoked mags, both of my SR500s had them and the 550 Secas have a variant as well.

    Beautiful, meticulous work as usual, good sir.

    You gonna maybe hang onto this one and ride it for a while, or is that what the 900 is for? You sold that XS, didn't you?
     
  28. wizard

    wizard Active Member

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    The XS650 made $6k so it had to go, I'm going to ride this one for a bit, then maybe choose between it & the 900 which one to move on.
     
  29. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Damn. Maybe we should do the "shipping container full of XS650s" thing after all.

    You'll keep the 900, but enjoy this one too. Back in the day, I had the opportunity to get some saddle time on an "Excess Eleven." The ungawdly power is great; the ungainly weight not so much. But then again I'm the guy that whines about the shaft driven XJs all being unnecessarily overweight. Curbside, the XJ650R Seca weighs just about as much as the 2011 XJR1300. And you know how I feel about that CHAIN DRIVEN classic in its own time. (Rat b*st*rd Ozzies, anyway.)

    You'll keep the 900. What you REALLY need is a Royal Blue 2005 XJR1300, with nice dual mufflers and a proper round headlight. Then you can let me ride it if I ever make it down there.
     
  30. wizard

    wizard Active Member

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    You been smoking that funny tobacco again ?
     
  31. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Naw, honestly I'm just jealous. Wish I had nothing to do all day except rebuild old bikes and try to keep from irritating the other half. While dwelling in paradise, weather-wise.

    And to add insult to injury, you guys get the bikes we want.
     
  32. wizard

    wizard Active Member

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    Don't know how good it is here, Obama didn't stay long. lol.
    Well long enough to piss off the chinks.....
     
  33. ken007

    ken007 Member

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    you wouldnt stay long either if you had to kiss julia(our Prime minister) everytime you got within 6 feet of her
     
  34. wizard

    wizard Active Member

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    Further progress, we have brakes, mufflers-headers & a functioning electrical system.[​IMG][​IMG][​IMG][​IMG][​IMG]
     
  35. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Take a small, sharp flat file to the edges of the fins on the cylinders if you wanna make 'em really pop...
     
  36. wizard

    wizard Active Member

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    You mean on the black painted areas, Fitz ?
     
  37. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Yep. You've seen my bike so I won't post another pic unless you want. They really stand out and stay shiny for an amazingly long time. It's gotta be a sharp file (or fine wet sandpaper) so you don't "crumble" the paint at the edges but it really looks neat. I found that the file smooths out some of the roughness inherent in the casting and gives them a sharper look.
     
  38. wizard

    wizard Active Member

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    We3ll that worked out well, all chipped back, got to repaint the whole thang :eek:(
     
  39. adrian1

    adrian1 Active Member

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    Send him an invoice! LOL
     
  40. MercuryMan

    MercuryMan Active Member

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    Love what you're doing Wiz! It's amazing to go back to page 1 and see the progress from that pile of bike spaghetti. Makes me wish I lived in Melbourne so I could come by and watch it all go down. Thanks for the pics and inspiration.

    Really like those pipes too!
     
  41. iandmac

    iandmac Member

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    Drool ...
     
  42. wizard

    wizard Active Member

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    Tins in primer[​IMG]
     
  43. Polock

    Polock Well-Known Member

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    i see you didn't paint your garage door this time, good job
     
  44. wizard

    wizard Active Member

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    Sump plug wasn't holding & it was already oversize.
    Fix: tapped the sump for a 3/8" BSP tapered brass plug, drilled & tapped the plug for an 8mm piggy back bolt.
    The brass plug gets loctited & the oil drained through the piggy. Fingers xed.[​IMG]
     
  45. XJPilot

    XJPilot Member

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    Awesome work as usual Wiz. Can I ask why you decided to reverse the shifter lever?

    I've been contemplating an XS1100 Midnight by my place for $275 that's been sitting for 12 years and this thread makes me want it even more!
     
  46. Polock

    Polock Well-Known Member

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    he's on the other side of the planet and things work different down there :)
     
  47. wizard

    wizard Active Member

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    The early ones had a direct shift, mind you, they had a kick start as well.
     
  48. wizard

    wizard Active Member

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  49. XJPilot

    XJPilot Member

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    Was the chrome in that condition or do you have a secret?
     
  50. wizard

    wizard Active Member

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    I had the rear light carrier, grab rail, meter cases & shock springs re-chromed, the rest I have just polished.
     

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