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RobbieRobot Cafe Racer Project in pictures

Discussion in 'XJ Modifications' started by RobbieRobot, Jul 16, 2013.

  1. RobbieRobot

    RobbieRobot Member

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    Meanwhile engine starts to come apart.
    [​IMG]
     
  2. RobbieRobot

    RobbieRobot Member

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    Off with it's head.
    [​IMG]
     
  3. RobbieRobot

    RobbieRobot Member

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    ...and barrels.
    [​IMG]
     
  4. RobbieRobot

    RobbieRobot Member

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  5. RobbieRobot

    RobbieRobot Member

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    Frame and wheels etc. powder coated.
    [​IMG]
     
  6. RobbieRobot

    RobbieRobot Member

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    Some of the new wheel, swing arm and steering head bearings and seals.
    [​IMG]
     
  7. RobbieRobot

    RobbieRobot Member

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  8. RobbieRobot

    RobbieRobot Member

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    Steering head and swing arm back in.
    [​IMG]
     
  9. RobbieRobot

    RobbieRobot Member

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    Lapping the valves.
    [​IMG]
     
  10. RobbieRobot

    RobbieRobot Member

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    The seat shell.
    [​IMG]
     
  11. RobbieRobot

    RobbieRobot Member

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    New Bridgstone tyres, (yes that's the English spelling) gaskets, Brembo brake pads, new rear brake shoes, right handlebar switches from a Suzuki GSXR SRAD 600, left switches from a Suzuki GSF1200 Bandit, clip-ons from a KAWASAKI ZX9B etc
    [​IMG]
     
  12. RobbieRobot

    RobbieRobot Member

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  13. RobbieRobot

    RobbieRobot Member

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    Engine etch primed.
    [​IMG]
     
  14. RobbieRobot

    RobbieRobot Member

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  15. RobbieRobot

    RobbieRobot Member

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    Engine sprayed aluminium silver.
    [​IMG]
     
  16. RobbieRobot

    RobbieRobot Member

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    Barrels sand blasted and re-assembled.
    [​IMG]
     
  17. RobbieRobot

    RobbieRobot Member

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    Head sand blasted and re-assembled.
    [​IMG]
     
  18. RobbieRobot

    RobbieRobot Member

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    Camshafts aligned.
    [​IMG]
     
  19. RobbieRobot

    RobbieRobot Member

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    Wiring removed from block connectors to allow new heat-shrink tubing to be fitted.
    [​IMG]
     
  20. RobbieRobot

    RobbieRobot Member

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    Bucket shims checked and adjusted and rocker cover back on.
    [​IMG]
     

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